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SED-420-19Y-B
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SED-420-19Y-B Tablet Equipment - Rotary Tablet Press
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SED-420-19Y-B — Tablet Equipment - Rotary Tablet Press

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-420-19Y-B Automatic Rotary Tablet Press. A double-press multifunctional automatic rotary continuous tablet press for compressing granular materials into tablets. Used in pharmaceutical, chemical, food, and electronic

GMP-compliant design
Prazo de entrega
Consultar
Capacidade de produção
5000–28500 unidades/h

Como funciona

Motor drives a worm-and-worm-gear via timing belt, rotating a turret with 19 stamping dies clockwise. Each die passes through the sifting feeder, upper and lower guide rails, and upper and lower press wheels, executing a continuous feed/fill/press/eject cycle. A safety unloading device on the upper press wheel allows adjustable working-pressure setpoints; if pressure exceeds the setpoint, the press wheel displaces against a balancing spring, triggering an audible/visual buzzer signal and an automatic stop to prevent punch breakage. Transmission is sealed in an oil bath beneath the main body for lubrication, cooling, and wear resistance. A dust-absorbing auxiliary machine maintains negative pressure in the pressing room.

Processo de funcionamento
1Motor drives a worm-and-worm-gear via timing belt, rotating a turret with 19 stamping dies clockwise.
2Each die passes through the sifting feeder, upper and lower guide rails, and upper and lower press wheels, executing a continuous feed/fill/press/eject cycle.
3A safety unloading device on the upper press wheel allows adjustable working-pressure setpoints; if pressure exceeds the setpoint, the press wheel displaces against a balancing spring, triggering an audible/visual buzzer signal and an automatic stop to prevent punch breakage.
4Transmission is sealed in an oil bath beneath the main body for lubrication, cooling, and wear resistance.
5A dust-absorbing auxiliary machine maintains negative pressure in the pressing room.

Especificações técnicas

Especificações da variante: SED-420-19Y-B

Especificações

Modelo
SED-420-19Y-B
Capacidade de produção
5000–28500 unidades/h
Detalhes de conformidade
Casting and steel grades reference China national standards GB/T3077-1999 (40Cr), GB/T1176-1987 (ZQSn10-1), GB/T1222-1984 (GCr15), GB9439-1998 (HT200 cast iron). 12-month warranty since installation; up to 16 months after delivery.
Potência
7.5 kW

Dimensões

Comprimento
1300 mm
Largura
1500 mm
Altura
1850 mm
Peso
2000 kg

Materiais

Materiais de contato
Hopper: Stainless steel OCr18Ni9; Panel enclosure: Stainless steel OCr18Ni9; Upper pressure-roller frame cover: Stainless steel OCr18Ni9; Inner tables in pressing room and tablet conveying channels: stainless steel
Materiais do corpo
Outer hub cover: austenitic stainless steel (fully closed); Turret: QT500-7 ductile iron, optional hard chrome plating on 45# steel; Center and drive shafts: 40Cr medium carbon alloy structural steel (GB/T3077-1999); Main drive worm gear: ZQSn10-1 tin bronze (GB/T1176-1987), HRC45-48; Worm and worm wheel: 40Cr alloy steel, HRC45-48; Pressure wheels: GCr15 high-carbon chromium bearing steel (GB/T1222-1984), HRC60-62; Guide rail: GCr15, HRC58-62; Feeder: ZQSn6-6-3 tin bronze with chrome plating; Board and main frame: HT200 cast iron (GB9439-1998)

Características principais

19 punch stations using ZP standard stamping dies
Max compression 130 kN; tablet diameter up to 40 mm; filling depth up to 30 mm; thickness 12-16 mm
Stepless variable speed (10-25 rpm); output 5,000-28,500 pcs/h
Capable of bilayer (double-color), ring, and irregular-shape tablets
Fully enclosed stainless-steel cover with plexiglass observation window; fully openable for cleaning
Sealed oil-bath transmission for lubrication and reduced wear/noise
Dust collector keeps the pressing chamber under negative pressure
Overload protection: balancing-spring-triggered auto-stop with buzzer/light alarm
PLC system with touch screen control (standard or optional)
Four-wheel mobile design for easy relocation
GMP-compliant stainless-steel construction throughout
Versatile: single, bilayer, ring, and irregular tablet shapes
Sealed oil-bath transmission keeps the production area clean
Adjustable safety unloading device prevents punch damage
12-month warranty since installation (up to 16 months after delivery); 24-hour online engineer support; lifetime maintenance service

Aplicações

Pharmaceutical tablets
Bilayer (double-color) tablets
Ring tablets
Irregular/special-shape tablets
Food, chemical, and electronics industry tablets

Setores

Farmacêutico
Chemical
Food
Electronics

Marcas dos componentes

Inverter CHF-100A
SYRUNS / Shanghai Shenyuan
Motor (7.5 kW, 6-pole)
LICHAO / Shanghai Lichao
AC contactor CJX1-22 (3TB43)
Shanghai Electric
Intermediate relay MY2N/DC24V 1665C
Omron
Relay MK2P-1/DC24V
Omron
Thermal relay JR36-20
Shanghai
Push button NP2-BA45
CHINT
Circuit breaker RT28N-32
CHINT
Terminal blocks TD-205 / TD-1530 / TD-155
Shengling
Industrial power plugs ST-014/015/114/115
STE
Emergency stop AR22V2R-11R
Fuji
Key switch AR22JR-3A11A
Fuji
Indicator light AD16-22B
Shanghai
Limit switch LX19-001
FATO / Huatong
Exhaust fan FK3321.100
LEIPOLE
Control button AR22PR-210B
Shanghai
Buzzer TBY-30 220V
Shanghai
Switching power supply HGS-25-24
HNJI / Hengji
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
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Conformidade

GMP-compliant design

Limpeza e manutenção

Pre-production: Clean all product-contact surfaces before starting. Post-shift: Remove residual powder after each shift and clean all machine parts. Long-term storage: Dismantle all punches and dies, clean the whole machine, coat glossy surfaces with anti-rust oil, and cover with cloth. General: Regularly clean production area; pharmaceutical and food production venues require dust-free conditions. Lubrication: Oil exposed parts with N46 (summer) or N32 (winter) mechanical oil in worm gear box; inject grease into oil nozzle fittings before each start; lubricate punches and guide rail with N32 mechanical oil (sparingly).

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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SED
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Contato comercial · WhatsApp
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