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SED-12-12-6XGF-A
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SED-12-12-6XGF-A
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SED-12-12-6XGF-A — Beer and Carbonated Beverage Wash-Fill-Cap Integrated Machine

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SED-12-12-6XGF-A fruit grains and beverage filling production line. Two-in-one filling main machine: 12 fruit-grain filling stations + 12 juice filling stations + 6 capping stations. Capacity 1800-2000 bottles/hour @ 300

CE (manufacturer)
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Prazo de entrega
Consultar
Capacidade de produção
1800–2000 bottles/hour

Como funciona

Treated drinking water is pumped into the filling tank. When filling starts, the vacuum pump is activated; the vacuum ball valve is adjusted to achieve the required negative pressure in the return tank. When liquid level exceeds the high level, the return pump runs; when it falls to low level, the return pump stops. The filling section comprises a stainless steel recovery tank + stainless steel return pipe (no dead corners) + 304 SS liquid tank; all product-contact parts in 304 SS with mirror-polished inner surfaces. The filling system has auto temperature control: monitors and displays product temperature; auto-stops and alarms on high/low temperature. Capper uses snap-and-screw technology with 6 capping heads; accurate torque.

Processo de funcionamento
1Treated drinking water is pumped into the filling tank.
2When filling starts, the vacuum pump is activated; the vacuum ball valve is adjusted to achieve the required negative pressure in the return tank.
3When liquid level exceeds the high level, the return pump runs; when it falls to low level, the return pump stops.
4The filling section comprises a stainless steel recovery tank + stainless steel return pipe (no dead corners) + 304 SS liquid tank; all product-contact parts in 304 SS with mirror-polished inner surfaces.
5The filling system has auto temperature control: monitors and displays product temperature; auto-stops and alarms on high/low temperature.
6Capper uses snap-and-screw technology with 6 capping heads; accurate torque.

Especificações técnicas

Especificações da variante: SED-12-12-6XGF-A (12 fruit grain / 12 juice / 6 cap

Especificações

Modelo
SED-12-12-6XGF-A
Capacidade de produção
1800–2000 bottles/hour
Utilidades
Motor power 5 kW. Compressed air 0.8 MPa, 1 m³/min. Wash water 0.5-1 t/h. Filling consumption 1 t/h.
Detalhes de conformidade
Manufacturer holds European CE certification with established quality system. Designed per CAD; 6S production management.
Potência
5 kW
Pressão de ar
0.8 MPa, 1 m³/min

Dimensões

Comprimento
2500 mm
Largura
1800 mm
Altura
2200 mm
Peso
5000 kg
Área de instalação
2500 × 1800 × 2200 mm

Materiais

Materiais de contato
AISI 304 stainless steel (filling tank, intermediate recovery tank with mirror-polished inner surface, return pipe, all product-contact parts)
Materiais do corpo
High-quality carbon steel frame (anti-rust treated and sprayed); 304 stainless steel cladding plate; nylon gears (in cross arrangement with steel gears)

Características principais

Two-product filling: 12 fruit-grain valves + 12 juice valves + 6 capping heads
Capacity 1800-2000 bph @ 300 ml
Micro-negative-pressure gravity filling — high precision, no splash, no air bubbles
Bottle-lifting belt design for accurate fill level
All product-contact parts in 304 SS; tank inner surface mirror polished
Sanitary circulation with auto temperature monitoring; high/low temp auto-stop + alarm
Snap-and-screw capping (6 heads) — accurate torque, low defect rate
Sterile water flushing nozzle at filler→capper transition (rinses bottle threads)
Bottle clamp transition wheel — no equipment height adjustment needed for new bottle shape
Photoelectric cap-detection: auto stop and alarm if cap missing
Bottle feed detection switch interlocked with cap-locking cylinder (no cap when no bottle)
Maintenance-free corrosion-resistant imported bearings (no oil/lube near product)
Stainless steel rotating discs and waterproof bearing seals
Centralized lubrication system
Stainless steel electric control cabinet (304)
PLC + touch screen with shift count and fault history
Designed for fruit-grain (pulp) beverages with neutral pH
Micro-negative-pressure filling preserves product quality and avoids contamination
Acceptance: defect rate ≤0.3%, line efficiency ≥95% over 8-hour run
CE certified manufacturer with 6S production management
Mirror-polished tanks, no dead corners — easy clean
12-month installation warranty (max 16 months from delivery)
30-day delivery from prepayment + samples

Aplicações

Fruit grain beverage filling (pulp drinks)
Juice filling (neutral pH)
300 ml bottle filling

Setores

Beverage
Juice / fruit drink

Marcas dos componentes

Mitsubishi — frequency inverter
Siemens — switching power, contactor, thermal relay, transformer, PLC, AC contactor, micro relay
Schneider — touch screen
Autonics — photoelectric switch, proximity switch
AirTAC — solenoid valve, cylinder, FRL, pressure regulating valve, pneumatic components
Nanfang Pump — filling pump
SED
Fale com SED Sales Team
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Conformidade

CE (manufacturer)

Limpeza e manutenção

Mirror-polished interior of 304 SS tanks. Sterile water flushing nozzle at filler→capper transition. Centralized lubrication; bearings sealed with double waterproof rings to prevent contamination.

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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SED
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