SED-100RZ-A
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SED · SED-100RZ-A · 3 unidades vendidas
SED-100RZ-A — Vacuum Emulsification Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-100RZ-A Vacuum Emulsification Machine. 100 L working / 130 L design volume jacketed vacuum mixer used to produce stable, fine-particle creams, lotions, ointments, gels and emulsions for cosmetic, pharmaceutical and f
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Prazo de entrega
Consultar
Capacidade de produção
130 L (working volume)
Como funciona
Phase ingredients are loaded into the 100 L SUS316L jacketed pot. The hydraulic lift raises/lowers the lid (interlocked with vacuum). The frame anchor mixer with PTFE wall scrapers and counter-rotating centre paddle mixes and prevents wall fouling at 0–86 rpm; simultaneously the inline high-shear homogenizer (3 kW, 0–3000 rpm) with laser-cut rotor/stator applies intense hydraulic shear to reduce droplet size. The 8 kW electric heater warms the jacket; a PT100 sensor and Siemens module maintain set temperature. The rotary-vane vacuum pump (4A, 220V) draws vacuum to de-foam the emulsion and improve homogenisation. Safety interlocks prevent lid lifting under vacuum and prevent mixers starting during lid travel.
Processo de funcionamento
1Phase ingredients are loaded into the 100 L SUS316L jacketed pot.
2The hydraulic lift raises/lowers the lid (interlocked with vacuum).
3The frame anchor mixer with PTFE wall scrapers and counter-rotating centre paddle mixes and prevents wall fouling at 0–86 rpm; simultaneously the inline high-shear homogenizer (3 kW, 0–3000 rpm) with laser-cut rotor/stator applies intense hydraulic shear to reduce droplet size.
4The 8 kW electric heater warms the jacket; a PT100 sensor and Siemens module maintain set temperature.
5The rotary-vane vacuum pump (4A, 220V) draws vacuum to de-foam the emulsion and improve homogenisation.
6Safety interlocks prevent lid lifting under vacuum and prevent mixers starting during lid travel.
Especificações técnicas
Especificações da variante: SED-100RZ-A (electric heating
Especificações
Modelo
SED-100RZ-A
Capacidade de produção
130 L (working volume)
Tensão
380V 50Hz 3-phase (motors); 220V 50Hz (vacuum pump)
Utilidades
Electrical: 380V 3-phase 50Hz for motors and electric heating (8 kW heater + 3 kW homogenizer + 1.5 kW anchor mixer + 1.5 kW hydraulic lift); 220V 50Hz for the vacuum pump (4A). Cooling water for jacket. Optional steam heating variant available.
Detalhes de conformidade
Contact layer SUS316L plus sanitary polish 300U; design pressure –0.1 to 0.3 MPa; safety interlocks: lid cannot rise under vacuum, mixers cannot start during lid lift. Warranty: 1 year free repair, lifetime maintenance.
Potência
13.5 kW
Dimensões
Comprimento
1800 mm
Largura
650 mm
Altura
2880 mm
Peso
800 kg
Área de instalação
Emulsifying pot 1800 × 650 × (2180–2880) mm with hydraulic lift; auxiliary pot 1200 × 650 × 1400 mm. Total weight ~800 kg.
Materiais
Materiais de contato
SUS316L (pot, mixing paddle, homogenizer stator/rotor); PTFE (wall scrapers)
Materiais do corpo
SUS316L contact layer 4 mm; SUS304 jacket heating layer 3 mm; SUS304 external insulation layer 3 mm
Componentes
Heating Method
Steam heating (this model)
Inner Shell Material
SUS316L 4mm
Elétrica
Frame Agitator Power
1.5 kW
Electric Heating Power
8 kW
Homogenizer Power
3 kW
Hydraulic Lift Power
1.5 kW
meta
Machine Type
Vacuum Emulsification Machine (Steam Heating)
Operação
Frame Agitator Speed
0-86 rpm
Design Pressure Range
-0.1 to 0.3 MPa
Homogenizer Speed
0-3000 rpm
Temperature Sensor Range
0-199 °C
Working Capacity
100 L
Características físicas
Auxiliary Pot Dimensions
1200×650×1400 mm
Design Volume
130 L
Surface Polish
300U grit
warranty
Warranty
1 year + lifetime maintenance
Características principais
100 L working / 130 L design volume jacketed vacuum pot
SUS316L contact layer 4 mm; SUS304 jacket and insulation; sanitary polish 300U
Hydraulic pot-lid lift (1.5 kW); interlocked with vacuum and mixer start
High-shear homogenizer 3 kW, 0–3000 rpm (laser-cut SUS316L stator/rotor)
Wall + bottom scraping anchor mixer 1.5 kW, 0–86 rpm, PTFE scrapers
8 kW electric heating; PT100 + Siemens temperature-control module
Rotary-vane vacuum pump (4A, 220V) for vacuum emulsification and de-foaming
Design pressure: vessel –0.1 to 0.3 MPa
Safety interlocks on lid and mixer start
Bottom curved-fit discharge valve; CIP-compatible mirror-polished interior
Fine, stable emulsions from premium SUS316L + sanitary 300U polish + vacuum
PTFE wall + bottom scrapers prevent burn-on and improve mix homogeneity
High-shear homogenizer with laser-cut rotor/stator for sub-micron droplets
Safety interlocks reduce operator risk
Top-grade brands: Siemens motor control, Baosteel 316L/304 stainless
Aplicações
Cream and lotion manufacturing (cosmetic, OTC pharma)
Ointment, gel and topical preparation production
Emulsion-based food (mayonnaise, sauces) production
Pilot / R&D scale lab emulsification
Setores
Cosmetic / personal care
Pharmaceutical (topical, ophthalmic, OTC)
Food (sauces, emulsions)
Health supplement / nutraceutical
Fine chemical
Marcas dos componentes
SIEMENS — motors and temperature-control module
Great — inverter
Qipeng — speed reducer
Xincheng — vacuum pump
Baosteel — 316L / 304 stainless steel
CHINT / Delixi — main electrical components
NSK / HRB — bearings
ATC — solenoid valve
Anthone — advanced digital temperature controller
SED
Fale com SED Sales Team
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Limpeza e manutenção
Sanitary polish (300U) and bottom curved-fit discharge valve eliminate dead corners; supports CIP-style hot water / detergent rinses. Wall and bottom PTFE scrapers continually wipe pot interior to prevent burn-on during heating.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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