Início / Equipamentos / Destilador de água / 1,000 kg/h Multi-Effect Water Distiller (WFI) — SED-1000ZLS-J
SED-1000ZLS-J
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SED-1000ZLS-J
SED · SED-1000ZLS-J · Em destaque
SED-1000ZLS-J
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SED-1000ZLS-J 1,000 kg/h five-effect multi-effect distiller (MED) for Water for Injection (WFI). Evaporator train: I-effect with double tube-plate (316L), effects II–V with single tube-plate (316L) — all per GB 150/GB 15
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Prazo de entrega
Consultar
Capacidade de produção
1000 kg/h
Como funciona
Plant steam (≤0.55 MPa, DN50.8 inlet, safety valve set at 0.55 MPa) is fed to the I-effect evaporator, boiling the raw (RO) feed water; secondary steam from the I-effect becomes the heating medium for the II-effect, and so on through V effects, recovering latent heat at each stage. Feed water is pre-heated through 4 pre-heaters before entering the first effect. The final distillate passes through 2 double-tube-plate condensers and is monitored by a Burkert conductivity meter (8619/8221S) before being discharged via a pneumatic diaphragm valve as qualified WFI. Non-condensable gases are vented via manual needle valves. A Spirax Sarco steam trap handles I-effect condensate.
Processo de funcionamento
1Plant steam (≤0.55 MPa, DN50.8 inlet, safety valve set at 0.55 MPa) is fed to the I-effect evaporator, boiling the raw (RO) feed water; secondary steam from the I-effect becomes the heating medium for the II-effect, and so on through V effects, recovering latent heat at each stage.
2Feed water is pre-heated through 4 pre-heaters before entering the first effect.
3The final distillate passes through 2 double-tube-plate condensers and is monitored by a Burkert conductivity meter (8619/8221S) before being discharged via a pneumatic diaphragm valve as qualified WFI.
4Non-condensable gases are vented via manual needle valves.
5A Spirax Sarco steam trap handles I-effect condensate.
Especificações técnicas
Especificações da variante: SED-1000ZLS-J (1000 kg/h MED for WFI)
Especificações
Modelo
SED-1000ZLS-J
Capacidade de produção
1000 kg/h
Utilidades
Plant steam (DN50.8 inlet, ≤0.55 MPa, safety valve set 0.55 MPa); cooling water (inlet DN20/Φ19 SS316L); raw (RO) feed water (Φ19.05 SS316L); compressed air (Φ6 CA) for pneumatic valves; AC 220 V power for controls, fans and instrumentation
Detalhes de conformidade
Built per GB 150 and GB 151. Double tube-plate construction on I-effect evaporator and all pre-heaters/condensers eliminates risk of primary steam contaminating the WFI product. 316L contact surfaces throughout.
Pressão de ar
Working pressure ≤ 0.6 MPa (design 0.66 MPa); max 165 °C
Materiais
Materiais de contato
316L stainless steel for all evaporator tube-plates, pre-heaters, condensers, WFI product pipework (Φ38.1, 316L, DONJOY); raw-water pipework (Φ19.05, 316L, DONJOY); secondary steam pipework (Φ63.5/76.3, 316L); PTFE diaphragms and seal gaskets; SS304 support frame
Materiais do corpo
304 insulation tubes; SS304 support frame; SS304 electric control cabinet
Características principais
Output 1,000 kg/h WFI
Five-effect evaporator design (I: double tube-plate 316L; II–V: single tube-plate 316L)
4 pre-heaters (double tube-plate 316L) + 2 condensers (double tube-plate 316L)
Built per GB 150 (pressure vessel) and GB 151 (heat exchanger)
Design pressure 0.66 MPa; max working pressure 0.6 MPa; max working temperature 165 °C
Grundfos CRN1-8 raw-water pump (AISI316, 0.55 kW)
Schneider 0.75 kW VFD; SIEMENS S7-200 SMART PLC + 10″ SMART 1000IE HMI
DONJOY sanitary valves,piping and fittings (316L)
Burkert conductivity meter (8619) + 316L electrode for in-line WFI quality monitoring
Full validation documentation (FAT, SAT, DQ, IQ, OQ, PQ, FS, OM) included
Sterile sampling valve (FOUCS) for WFI sampling
Meacon R1006 6-channel paper recorder for process data logging
5-effect MED for high thermal efficiency and low steam consumption per kg of WFI
Double tube-plate construction on I-effect and all pre-heaters/condensers eliminates risk of primary steam contaminating WFI
Full GB 150/GB 151 pressure-vessel and heat-exchanger compliance
Complete validation documentation included (FAT/SAT/DQ/IQ/OQ/PQ/FS/OM)
Premium component brands: Grundfos, Schneider, SIEMENS, Spirax Sarco, DONJOY, Burkert
Aplicações
Pharmaceutical Water for Injection (WFI) production
Pure-steam-feed WFI loop supply
Sterile-manufacturing facilities requiring validated WFI systems
Setores
Farmacêutico
Biotechnology
Healthcare
Marcas dos componentes
Raw-water pump: Grundfos CRN1-8 (0.55 kW, AISI316)
VFD: Schneider 0.75 kW
PLC: SIEMENS S7-200 / S7-200 SMART
HMI: SIEMENS SMART 1000IE (10″ colour LED)
Sanitary valves and piping: DONJOY/(316L)
Pneumatic angle PID valve (plant steam): Germany GEMU / Burkert DN25 SS316L
Steam trap (I-effect condensate): Spirax Sarco 3/4″
Conductivity meter: Burkert 8619 / electrode 8221S (Germany)
Pressure sensor: Hangzhou Judong (316L, 4–20 mA)
Temperature sensors: Diligen PT100 (316L, 4–20 mA)
Flow meter: CSE LZ-25 metal tube (316L, 4–20 mA)
Pressure controller (compressed air): Korea 3S
Low-voltage components: Schneider
Indicator / alarm: Shanghai Ergong
Paper recorder: Meacon R1006 (6-channel)
Pilot solenoid valves: Taiwan AIRTAC
Support frame: SS304
Electric control cabinet: SS304
Non-condensable gas valves: LEAFUNE needle valves (316L); Xinhong (Zhejiang) check valves (304)
SED
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Conformidade
GB 150 (pressure vessel)
GB 151 (heat exchanger)
Validation documentation: FAT, SAT, DQ, IQ, OQ, PQ, FS, OM
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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