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Início / Equipamentos / Controladora de peso industrial de ampla faixa (≥1kg) / High-Speed Dynamic Checkweigher and Rejector with Bottle-Clamping Speed-Up Unit
SED-1000CZJ-Z
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SED-1000CZJ-Z
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SED-1000CZJ-Z — High-Speed Dynamic Checkweigher and Rejector with Bottle-Clamping Speed-Up Unit

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-1000CZJ-Z high-speed dynamic checkweigher and rejector (with optional bottle-clamping speed-up unit). Three-segment inline layout: 400 mm acceleration (side-clamp guides) + 250 mm weighing segment (dynamic-balance ro

HACCPGMP (designed to biopharma cleanroom requirements)
Prazo de entrega
Consultar
Capacidade de produção
Fale conosco

Como funciona

Bottles enter via two-rail clamping conveyor (LG60BL DC brushless motors, 20-60 m/min) which gaps and accelerates them so they arrive at fixed pitch. They cross the 250 mm weighing belt sitting on a Mettler-Toledo/HBM dynamic load cell (1000 g range, 0.01 g resolution); CJ1200 1800 sps single-chip meter computes the dynamic weight against the active recipe's Hi/Go/Lo bands, controlled by SICK photoelectric trigger windows. Out-of-spec bottles are removed mid-line by a high-speed SMC air-blow/cylinder rejector into a stainless catch box; in-spec product passes through. System auto-tunes sample/reject timing to product size and line speed.

Processo de funcionamento
1Bottles enter via two-rail clamping conveyor (LG60BL DC brushless motors, 20-60 m/min) which gaps and accelerates them so they arrive at fixed pitch.
2They cross the 250 mm weighing belt sitting on a Mettler-Toledo/HBM dynamic load cell (1000 g range, 0.01 g resolution); CJ1200 1800 sps single-chip meter computes the dynamic weight against the active recipe's Hi/Go/Lo bands, controlled by SICK photoelectric trigger windows.
3Out-of-spec bottles are removed mid-line by a high-speed SMC air-blow/cylinder rejector into a stainless catch box; in-spec product passes through.
4System auto-tunes sample/reject timing to product size and line speed.

Especificações técnicas

Especificações da variante: SED-1000CZJ-Z

Especificações

Modelo
SED-1000CZJ-Z
Tensão
AC220V 1φ 50Hz, 10A
Utilidades
AC 220 V single-phase 50 Hz, 10 A stable independent power supply; compressed air 4-6 kgf/cm² to machine
Detalhes de conformidade
Built to European export standards; SUS304 brushed surfaces with no exposed welds or burrs; pharmaceutical-grade bearings (maintenance-free) and pharma-grade belt; biopharma-cleanroom compatible conveyor structure.
Pressão de ar
4-6 kgf/cm² (compressed air)

Dimensões

Comprimento
1050 mm
Largura
100 mm
Altura
800 mm
Área de instalação
Three segments inline: 400 + 250 + 400 = 1050 mm L × 100 mm W; belt height ~800 mm ± 50 mm

Materiais

Materiais de contato
SUS304 aço inoxidável; Siegling food-grade conveyor belt
Materiais do corpo
SUS304 stainless steel, brushed finish

Características principais

Industry-fastest single-chip meter: 1800 dynamic weighings per second
Three-segment: accelerate (400 mm) + weigh (250 mm, dynamically balanced rollers) + air-blow reject (400 mm)
Range 5-1000 g, resolution 0.01 g, dynamic accuracy ±0.1-0.2 g
Speed 120 pcs/min standard (max 180 pcs/min, adjustable)
40 product recipes; Hi/Go/Lo bands; cumulative count, weight and average audit
Two-rail clamping speed-up conveyor (anti-tip for bottles)
7" stainless dust-proof control cabinet HMI
USB data export; RS485/Ethernet/data protocol pre-wired
Imported full component bill: Mettler-Toledo/HBM load cell, SIEGLING belt, NSK bearings, SICK photoelectrics, Schneider switchgear, SMC reject cylinder, Omron relays, Dilong synchronous belts, Misumi pulleys
SUS304 brushed finish, no exposed welds or burrs — HACCP/GMP-grade
Splash-proof for wet environments
Fastest and most stable dynamic checkweigher in domestic market
Designed for 12+ year service life; lifetime software upgrades; trade-in policy
3-year warranty (vs industry-standard 1 year)
Includes free: stainless reject collection bin, transparent windguard, 500 g calibration weight, tools, freight
European auto-control standard: one-touch setup auto-adjusts sample/reject timings

Aplicações

Online weight inspection of pharmaceutical bottles after counting/filling
Missing/extra-piece detection after bottle packaging
High-speed bottle rejection on counting/filling lines

Setores

Pharmaceutical (biopharma cleanroom)
Food
Cosméticos

Marcas dos componentes

Load cell: Mettler-Toledo / HBM (Germany)
Belt: SIEGLING (Germany)
Bearings: NSK (Japan)
Photoelectric sensors: SICK (Germany)
Switchgear/buttons/breaker: Schneider (France)
Reject cylinder: SMC (Japan)
Relays: Omron (Japan)
Synchronous belt: Dilong/(Germany origin)
Synchronous pulley: Misumi
Drive controller: SIDAPU
Drive motors: LG60BL DC brushless (×2 on speed-up)
Meter: CJ1200 (Mettler-Toledo control system)
SED
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Conformidade

HACCP
GMP (designed to biopharma cleanroom requirements)

Limpeza e manutenção

Splash-proof construction supports wet-environment wipe-down. SUS304 surfaces with no welds or burrs facilitate wiping. Isolate air supply and power before opening covers.

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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