Accueil / Équipements / Presse à comprimés grande vitesse — ultra (≥46 stations) / High-Speed Tablet Press (Double Discharge, 65-Station)
SED-720-65GY-E
Sur devis
SED-720-65GY-E
SED · SED-720-65GY-E · En vedette
SED-720-65GY-E — High-Speed Tablet Press
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-720-65GY-E is an automatic high-speed double-discharge rotary tablet press with 65 B-tooling stations, dual force feeding and dual discharge chutes, two main and two pre-pressing systems each rated at 100 kN, and B&R
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Délai de livraison
Sur devis
Cadence
78000–234000 tablets/hour
Fonctionnement
Double-discharge rotary tablet press: turret rotates with 65 punch stations under B tooling. In one turret revolution, the upper and lower punches complete two cycles of powder filling, dosing, pre-pressing, main pressing, and ejection (double output). Powder is force-fed by a 3-paddle two-layer impeller central feeder driven by a VFD-controlled motor. Pre-press and main-press rollers (250 mm diameter) apply up to 100 kN each. A TEDEA gravity sensor under the press roller centerline measures every punch's pressure; the PCC control servo-adjusts filling cam to keep tablet weight within ±2%. Servo motors and synchronous motors driven by 6 encoders set positions at 0.01 mm precision. Bilayer tablet pressing is achieved by changing one set of cam tracks.
Processus de fonctionnement
1Double-discharge rotary tablet press: turret rotates with 65 punch stations under B tooling.
2In one turret revolution, the upper and lower punches complete two cycles of powder filling, dosing, pre-pressing, main pressing, and ejection (double output).
3Powder is force-fed by a 3-paddle two-layer impeller central feeder driven by a VFD-controlled motor.
4Pre-press and main-press rollers (250 mm diameter) apply up to 100 kN each.
5A TEDEA gravity sensor under the press roller centerline measures every punch's pressure; the PCC control servo-adjusts filling cam to keep tablet weight within ±2%.
6Servo motors and synchronous motors driven by 6 encoders set positions at 0.01 mm precision.
7Bilayer tablet pressing is achieved by changing one set of cam tracks.
Caractéristiques techniques
Caractéristiques de la variante : SED-720-51GY-E (D tooling
Caractéristiques
Modèle
SED-720-65GY-E
Cadence
78000–234000 tablets/hour
Fluides et énergie
Three-phase 380 V 50 Hz electrical supply for 11 kW main motor and auxiliaries; compressed air for vacuum loader (0.45–0.55 MPa); dust extraction connection (700 m³/h capacity recommended); BIJUR-grade lubrication oil and grease.
Détails de conformité
Smooth surfaces with no paint or electroplating in production area. Stainless steel for all product-contact parts. Electrical wires and drive devices separated from press area. Dust-proof and oil-proof seals on punch holes. 360° cleaning access.
Dimensions
Emprise au sol
Main machine 1300 × 1300 × 2000 mm (height ~1981 mm with 4-pillar structure); control cabinet 890 × 510 × 1200 mm. Two Φ50 dust-collection adapters at the back. Auxiliaries: SED-3000CCQ-E industrial dust collector, SED-150CCQ-E upward tablet de-duster, SED-ZKSL-E vacuum loader.
Matériaux
Matériaux en contact
Stainless steel (turret, base board of feeding device, operation platform, tablet ejection chute, cabinet, safeguard doors); 2Cr13 stainless steel die table with laser quenching; Cr12MoV alloy tool steel dies; 6CrW2Si alloy tool steel punches.
Matériaux du bâti
QT600-3 ductile iron upper and lower turret with nickel-phosphorus surface plating; HT-300 cast iron foundation board and roof board; QT450-10 ductile iron standing columns; 4-pillar structure with 140×140 mm columns; stainless steel safeguard doors.
Caractéristiques principales
Double-discharge, double-press rotary design — 2 sets of pre-press + main press per revolution
65 B-tooling stations (max tablet diameter 16 mm)
Output 62,400–624,000 tablets/hour
Turret speed 8–80 rpm with VFD
Max main pressure 100 kN, max pre-press 100 kN
Max tablet diameter 16 mm; max length of irregular tablet 19 mm; die diameter Φ30.16 mm
Max filling depth 16 mm; tablet thickness 1–8 mm
Bilayer tablet capability via cam-track change
Servo-driven filling and pressure with 0.01 mm precision
B&R PCC control system, Siemens HMI touchscreen, English/Chinese menus
TEDEA gravity sensor for direct, accurate pressure detection
Auto tablet weight control (±2%) and waste-tablet rejection
No hydraulic pressing system — high-strength mechanical support avoids oil contamination
Dual BIJUR lubrication: oil for punches/dies/cam tracks, grease for bearings
3-paddle double-layer impeller central force feeder, VFD controlled
360° cleaning, GMP/FDA compliant stainless contact surfaces
Higher station count (65 vs 51) for greater output on small-diameter tablets
Double-discharge architecture roughly doubles throughput vs single-output rotary presses
Direct-measurement TEDEA gravity sensor for superior pressure accuracy
Servo-driven 0.01 mm filling precision tightens tablet-weight CV
No hydraulic pressing — eliminates oil leakage and cross-contamination risk
GMP-compliant stainless construction with 360° cleaning access
Applications
High-speed rotary pressing of small-diameter pharmaceutical tablets
Bilayer tablet pressing
Oblong and deep-concave tablet pressing (B tooling)
Round and irregular shaped tablet production
Secteurs
Pharmaceutical (regulated GMP/FDA production)
Nutraceutical / health products
Vétérinaire
Marques des composants
Touch screen: Siemens
I/O controller: Siemens
Frequency converter: ABB
Servo driver: Kinco
24 V power supply: MIWE
Relay: Weidmuller
Phase sequence relay: Siemens
Main switch: MOELLER
Oil lubrication pump: HERG (US BIJUR system)
Grease lubrication pump: HERG (US BIJUR system)
Main motor: WEIHAI TECHFULL 11 kW
Pressure sensor: TEDEA (Germany) gravity sensor
SED
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Spécialistes des équipements · contact sur WhatsApp
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Conformité
GMP-compliant design
FDA-compliant material set
21 CFR Part 11 compliance available as option
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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