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SED-60WB-K
Sur devis
SED-60WB-K
SED · SED-60WB-K · En vedette

SED-60WB-K — Microwave Vacuum Dryer

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-60WB-K microwave vacuum dryer for low-temperature rapid drying of TCM extracts, Chinese medicinal herbs, pharmaceuticals, health products, and heat-sensitive materials in food, biotechnology, chemical and materials i

Délai de livraison
Sur devis
Cadence
48–60 kg/h water removed

Fonctionnement

Material loaded on 40 rotating PP trays inside a SUS304 vacuum chamber is exposed to a 2450 MHz microwave electromagnetic field generated by 60 × 1.05 kW water-cooled industrial magnetrons. Polar molecules in the material align and oscillate with the alternating field, generating internal heat by molecular friction; under vacuum, moisture evaporates at low temperature, achieving rapid and uniform drying. The rotary tray transmission system ensures drying uniformity. A water-ring vacuum pump maintains the low-pressure environment.

Processus de fonctionnement
1Material loaded on 40 rotating PP trays inside a SUS304 vacuum chamber is exposed to a 2450 MHz microwave electromagnetic field generated by 60 × 1.05 kW water-cooled industrial magnetrons.
2Polar molecules in the material align and oscillate with the alternating field, generating internal heat by molecular friction; under vacuum, moisture evaporates at low temperature, achieving rapid and uniform drying.
3The rotary tray transmission system ensures drying uniformity.
4A water-ring vacuum pump maintains the low-pressure environment.

Caractéristiques techniques

Caractéristiques de la variante : SED-60WB-K

Caractéristiques

Modèle
SED-60WB-K
Cadence
48–60 kg/h water removed
Tension
380V 50Hz 3Φ
Puissance
80 kW

Dimensions

Longueur
3800 mm
Largeur
2050 mm
Hauteur
2500 mm

Matériaux

Matériaux en contact
SUS304 cavity, vacuum and water piping; PP material trays (540 × 400 × 120 mm)
Matériaux du bâti
SUS304 cavity, racks, and piping; PU cooling-water lines

Caractéristiques principales

60 × 1.05 kW water-cooled industrial magnetrons (24-hour continuous duty rated)
Integrated power module per magnetron with online stepless microwave power adjustment
Infrared point temperature measurement for accurate process control
Material trays auto-park at door position for ergonomic loading/unloading
Dual monitoring: video camera + sight glass (DN150/DN80)
Cooling-water flow and temperature monitoring with over-temperature protection (14 × 3L flow switches)
Self-locking auto-balance mechanism keeps liquid-containing trays level — eliminates tipping
Rectangular waveguide optimally matched to magnetron for low VSWR and high energy efficiency
CAE-simulated cavity design for uniform microwave power distribution
Rotary tray transmission for drying uniformity (<6 rpm)
Water-ring vacuum pump (15 kW, high efficiency, low noise)
Closed-loop PLC (Siemens S7-200) + HMI (10.4" Weinview) + VVVF + SCR control
GMP-compliant industrial structure
Microwave output 60 kW (continuously controllable)
Dewatering capacity 48–60 kg/h
Total installed power <80 kVA
Microwave leakage <3 mW/cm²
Cooling water flow >60 L/min
40 PP trays (540 × 400 × 120 mm) per batch
SUS304 cavity, vacuum and water piping
Includes 18P chiller and 2000 L water tank
Machine dimensions: 3800 × 2050 × 2500 mm

Applications

Microwave vacuum drying of TCM extracts
Chinese medicinal herb drying
Pharmaceutical and health-product drying
Heat-sensitive material drying
Food, biotech and chemical material drying

Secteurs

Pharmaceutical (TCM)
Health products
Food
Biotechnology
Chemical
Matériaux

Marques des composants

Magnetron 1.05 kW (water-cooled)
Witol
Power module 1.05 kW
Custom
Microwave cavity / excitation cavity / vacuum piping / cooling piping
In-house
Temperature controller HC500
Kentech
Strong-current control circuit
Schneider
PLC S7-200
Siemens
HMI 10.4-inch touch screen
Weinview
Reducer 4m60
Hangzhou Boyu
Motor 4 kW
Jiangsu Sima
Frequency inverter 4 kW
Inovance
Vacuum pump 15 kW (water ring)
Shanke
Rotary encoder
Wuxi encoder
Sight glass DN150/DN80
Huadi
Solenoid valve 1.5"
Wenzhou Conserd
Vacuum gauge
Heshan
Water flow switch 3L
Shanghai Youen
Water temperature controller PT100
Aotongli
Microwave leakage tester
Leakage
Chiller 18P
Hualu
Monitor (TFT)
TFT
SED
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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