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SED-50LP-C
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SED-50LP-C
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SED-50LP-C — Fully Automatic Bottle Unscrambler Line

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-50LP-C fully automatic bottle unscrambler line. Main unscrambler bowl Ø2.2 m × 2.0 m tall, stable throughput ≥3000 BPH. Includes hopper-style elevator (≥700-bottle capacity, custom ~6 m × 1.2 m × 2.8 m) and vision-ba

Délai de livraison
Sur devis
Cadence
3000 BPH (bottles/hour)

Fonctionnement

Operator empties unsorted PET bottles into the elevator hopper. The elevator lifts bottles into the unscrambler bowl, where the inner turntable's centrifugal action pushes them into bottle pockets. Each pocket passes a flip mechanism: bottles already neck-up pass through unchanged; inverted bottles are flipped neck-up. Brushes synchronized with the brush motor reject low/short bottles. Bottles exit through the discharge port into an air-conveyor or belt conveyor. An optional vision-orientation station uses cameras (handle-detection sensor A) to identify orientation and a servo turret (B) with screw infeed to rotate bottles to the required orientation before downstream stations. PLC + touchscreen with torque-limiter overload protection ensures stable operation.

Processus de fonctionnement
1Operator empties unsorted PET bottles into the elevator hopper.
2The elevator lifts bottles into the unscrambler bowl, where the inner turntable's centrifugal action pushes them into bottle pockets.
3Each pocket passes a flip mechanism: bottles already neck-up pass through unchanged; inverted bottles are flipped neck-up.
4Brushes synchronized with the brush motor reject low/short bottles.
5Bottles exit through the discharge port into an air-conveyor or belt conveyor.
6An optional vision-orientation station uses cameras (handle-detection sensor A) to identify orientation and a servo turret (B) with screw infeed to rotate bottles to the required orientation before downstream stations.
7PLC + touchscreen with torque-limiter overload protection ensures stable operation.

Caractéristiques techniques

Caractéristiques de la variante : SED-50LP-C

Caractéristiques

Modèle
SED-50LP-C
Cadence
3000 BPH (bottles/hour)
Fluides et énergie
Electricity 3.0 kW; compressed air 0.3 MPa @ 0.2 m³/min
Puissance
3 kW
Pression d’air
0.3 MPa, 0.2 m³/min

Dimensions

Poids
750 kg
Emprise au sol
Main unit Ø2.2 m × H2.0 m; elevator custom ~6×1.2×2.8 m; vision orientation machine custom

Matériaux

Matériaux en contact
SS304 acier inoxydable
Matériaux du bâti
SS304 stainless steel (3.0 mm bowl, SS304 sheet-metal elevator)

Caractéristiques principales

Stable ≥3000 BPH throughput
Position display lets operator adjust to bottle profile (industry-first)
Brush-board synced with motor — rejects short bottles cleanly (industry-first)
Torque-limited drive: slips on overload, restores automatically; double-protection against jams
Multi-bottle compatibility via handwheel adjustments
Air-conveyor or belt-conveyor discharge
Bottle-jam stop and alarm; auto-restart after clearance
PLC + touchscreen control with imported low-failure-rate components
Optional vision orientation: high-speed rotary servo turret with multi-station expansion
Elevator stores ≥700 bottles; auto-start/stop based on fill level
Industry-first handwheel-adjustable flip mechanism for multi-bottle compatibility
Industry-first brush-board synchronized with motor for clean rejection of short bottles
Torque-limiter double overload protection

Applications

Bottle unscrambling for PET/plastic bottles in inline filling lines
Two flat-bottle profiles (this customization)

Secteurs

Pharmaceutical (tablet/capsule bottling)
Food
Beverage / juice / dairy
Condiments

Marques des composants

Main turntable motor (0.55 kW, 50:1)
YS-7134 Zhejiang
Inner turntable motor (0.37 kW, 50:1)
YS-7134 Zhejiang
Elevator motor (0.37 kW, 30:1)
YS-7124 Zhejiang
Brush motor (60 W, 5:1)
51K40RGN-C Zhejiang
Tapered roller bearings
Harbin
VFD (0.75 kW VF200)
Panasonic
PLC (FPX0C40)
Panasonic
Touchscreen (TPC7062HI)
MCGS
Electrical components
Schneider
Photoelectric / proximity sensors
SICK / Omron
Orientation servo (Panasonic A6 ×4)
Panasonic
Multi-axis PLC and HMI (SMART series)
Siemens
Pneumatics
FESTO / SMC
Main spindle motor (orientation machine)
SEW (Shanghai Yinda)
SED
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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