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Accueil / Équipements / Grande ligne industrielle de dosage de gummies (RTJX, 300–600 kg/h) / Servo-System Jelly Candy (Gummy) Depositing Production Line
SED-450RTJX-B
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SED-450RTJX-B
SED · SED-450RTJX-B · En vedette

SED-450RTJX-B — Servo-System Jelly Candy Depositing Production Line

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-450RTJX-B servo-system jelly candy (gummy / QQ candy) depositing line. Capacity 450 kg/h, 45-50 deposit strokes/min, candy weight 2-12 g (max). Two-color servo deposit head with automatic mould tracking. Complete int

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Délai de livraison
Sur devis
Cadence
45–50 kg/h

Fonctionnement

Steam-heated dissolving tanks melt and dissolve the sugar/syrup base; the jacketed vacuum mixing and storage system blends flavor, color, and the gelatin solution prepared separately in the gelatin melting tank; metering pumps (4 × max 4 L/h) inject color/flavor into inline syrup mixers; the two-color servo depositor head (1.5 kW × 2 servo motors) descends and synchronously tracks the mould chain conveyor while depositing dual-color jelly into Teflon-coated aluminum moulds; deposited moulds enter a cooling tunnel (Danfoss compressor, 8 kW) where the gummies set; pneumatic cylinders and brushes demould candies onto the conveyor; a pneumatic oil-spray station re-coats mould cavities; finished gummies pass through a sugar-coating drum (24 rpm) for sanding; two conveyors transport product between stations. Whole line synchronized by Mitsubishi PLC with Kinco HMI.

Processus de fonctionnement
1Steam-heated dissolving tanks melt and dissolve the sugar/syrup base; the jacketed vacuum mixing and storage system blends flavor, color, and the gelatin solution prepared separately in the gelatin melting tank; metering pumps (4 × max 4 L/h) inject color/flavor into inline syrup mixers; the two-color servo depositor head (1.5 kW × 2 servo motors) descends and synchronously tracks the mould chain conveyor while depositing dual-color jelly into Teflon-coated aluminum moulds; deposited moulds enter a cooling tunnel (Danfoss compressor, 8 kW) where the gummies set; pneumatic cylinders and brushes demould candies onto the conveyor; a pneumatic oil-spray station re-coats mould cavities; finished gummies pass through a sugar-coating drum (24 rpm) for sanding; two conveyors transport product between stations.
2Whole line synchronized by Mitsubishi PLC with Kinco HMI.

Caractéristiques techniques

Caractéristiques de la variante : SED-450RTJX-B 70 kW total power

Caractéristiques

Modèle
SED-450RTJX-B
Cadence
45–50 kg/h
Tension
380V
Puissance
70 kW
Pression d’air
0.4-0.6 MPa, 0.3 m³/min

Matériaux

Matériaux en contact
SUS304 acier inoxydable; H62 copper (where required); Teflon-coated aluminum alloy moulds; food-contact internals in SUS316 (where specified)
Matériaux du bâti
SUS304 stainless steel (except transmission shafts, sprockets, chains, gears, and standard structural parts)

Caractéristiques principales

Capacity 450 kg/h gummy / jelly candy
45-50 deposit strokes/min; candy weight 2-12 g (max)
Two-color servo depositor with automatic mould-tracking (1.5 kW × 2 servos + 1 kW tracking servo)
850-piece / set Teflon-coated aluminum alloy moulds (custom shapes and sizes available)
5-zone temperature control on deposit head (7.65 kW total)
Steam dissolving tanks ×2 (300 L each, SUS304, 100 kg/h steam at 0.5 MPa, with double stirrer)
200 L jacketed vacuum mixing tank + 200 L jacketed storage tank with auto weighing and rotary display
Syrup transfer pump with jacketed piping and valve control (VFD speed-adjustable)
300 L gelatin melting tank with 2.2 kW high-speed mixer and auto water-flow meter
Cooling tunnel with Danfoss MT125 compressor (8 kW)
Pneumatic demould + brush + oil-spray stations (SUS304 spray cover)
Surface sugar-coating drum (0.75 kW, 24 rpm, SUS304)
Two conveyors (1300 mm and 2400 mm lengths)
All food-contact surfaces SUS304 or H62 copper; Teflon-coated aluminum alloy moulds
SUS304 chain, filling plate, drive shaft, drive sprockets, demoulding plate; PU conveyor belt
Food-contact internals in SUS316 (where specified)
Two-color depositing — enables dual-color gummy product designs
Servo head auto-tracks moulds — gentler deposition, better accuracy than mechanical fixed-head
Complete turnkey line from sugar cooking to sanding — single supplier
Premium component specification: ABB / Mitsubishi / Danfoss / TECO / Kinco
Custom Teflon-coated aluminum alloy moulds — any shape on demand

Applications

Gummy candy (QQ / jelly) production 2-12 g
Functional / vitamin gummy manufacturing
Pectin or gelatin candy production
Dual-color or dual-flavor confectionery

Secteurs

Confiserie
Nutraceutical (vitamin gummies, supplement gummies)
Health food

Marques des composants

Main motors / electrical components: ABB
PLC: Mitsubishi (Japan)
VFD: Danfoss (Denmark)
HMI: Kinco (China)
Servo motors: TECO (Taiwan)
Cooling compressor: Danfoss MT125 (standard) / MT160 (gelatin+pectin variant)
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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