Accueil / Équipements / Remplisseuse automatique de gélules de laboratoire/pilote (<500 gélules/min) / Remplisseuse automatique de gélules

SED-420J-I

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SED-420J-I

SED · SED-420J-I · En vedette

SED-420J-I — Remplisseuse automatique de gélules

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-420J-I Automatic Capsule Filling Machine encapsulates powder and pellets in gelatin capsules. Empty capsules are loaded into the capsule hopper, fed into the magazine, oriented in the sorting block (smaller end down)

CGMPFDAGMPCE (optional)FDA CFR211 (Model E)

Choisir une variante (3)

Délai de livraison

Sur devis

Cadence

17640–25200 capsules/h

Fonctionnement

Empty capsules from hopper feed into the magazine, then enter the sorting block where they are oriented (smaller end on bottom). Capsules are separated by vacuum on a 10-station rotary table; the lower half is filled by a 6-station powder tamping & filling device with double-sided grooved cam. The upper half is inspected and joined back. Defective capsules are dislodged by pin and removed by vacuum. Each station is air-blast cleaned before re-entry.

Processus de fonctionnement

1Empty capsules from hopper feed into the magazine, then enter the sorting block where they are oriented (smaller end on bottom).

2Capsules are separated by vacuum on a 10-station rotary table; the lower half is filled by a 6-station powder tamping & filling device with double-sided grooved cam.

3The upper half is inspected and joined back.

4Defective capsules are dislodged by pin and removed by vacuum.

5Each station is air-blast cleaned before re-entry.

Caractéristiques techniques

Caractéristiques de la variante : Model B: basic

Caractéristiques

Modèle

SED-420J-I

Cadence

17640–25200 capsules/h

Tension

AC 380V 50Hz triphasé

Fluides et énergie

3-phase AC 380V 50Hz; compressed air 3 m³/h at 0.3-0.4 MPa; water 250 L/h (water-ring vacuum pump); exhaust 270 m³/h

Détails de conformité

CGMP and FDA compliant. Model E: FDA CFR211 e-signature and e-recording. Optional CE marking per Machine Directive 98/37/EC and Low Voltage Directive 73/23/EEC (amended by 93/68/EEC). SGS-issued MD compliance verification.

Puissance

4.12 kW

Pression d’air

0.3-0.4 MPa (compressed air for cleaning station, 3 m3/h)

Dimensions

Longueur

810 mm

Largeur

945 mm

Hauteur

2080 mm

Poids

800 kg

Matériaux

Matériaux en contact

SS304 stainless steel (GMP-compliant); upgradeable to SS316 as option

Matériaux du bâti

Stainless steel frame mounted on rubber shock pads

Caractéristiques principales

Maximum output 25,200 capsules/h

10-station capsule-holder rotary table

6-station powder tamping & filling device

Compatible with capsules 00#-5# and safety capsules A-E

Capsule using rate >= 99.5%

Dosage difference <= +/-3% (under >300 mg dosing, 40-80 mesh granulation)

Vacuum -0.02 to -0.06 MPa

Compressed air 3 m³/h at 0.3-0.4 MPa for cleaning

Water consumption 250 L/h

Working temperature 21 +/- 3 °C, RH 40-55%

Exhaust capacity 270 m³/h

Powder homogenizer (Chinese patent) for even distribution of poor-flowing powder

Double-sided grooved cam (Chinese patent) for stable filling

Powder leakage recovery / collector (Chinese patent)

Segment air-blast cleaning station (Chinese patent)

PLC + HMI (touch panel PC on Model E)

Industrial Ethernet, OPC Server/Client (Model E)

FDA CFR211 e-signature & e-recording (Model E)

Four protective doors with synthetic glass and interlock

Empty-capsule and powder-feeding alarms with auto-stop

Defective-capsule rejecting and die-hole cleaning systems

Three model tiers (B/C/E) covering text display, touch screen, and FDA-compliant e-records

GMP-compliant SS304 contact parts; SS316 upgrade available

Three Chinese patents (powder homogenizer, double-sided cam, powder collector)

Stable double-sided grooved cam for long lifetime

Pellet & powder mixed filling option

CE marking compliance available (Machine Directive 98/37/EC, LVD 73/23/EEC)

GMP validation file (IQ, OQ, PQ) available

Noise <= 75 dBA

Applications

Filling powder into hard gelatin capsules (00#-5#)

Filling pellets into capsules (with optional pellet device)

Mixed powder + pellet filling

Pharmaceutical contract manufacturing (CMO)

Health/nutraceutical supplement encapsulation

Secteurs

Pharmaceutique

Nutraceutical / Dietary supplement

Médecine vétérinaire

Marques des composants

Linear Bearings (KH1026, VKH1228, LBE12UU/20UU/25UU) - SANTK

Needle Bearings (CF6/CF12/CF18) - Nippon Thompson (Japan)

Touch Panel PC (TPC0804 colour) - NetSCADA

Programmable Controller (S7-200 SMART) - SIEMENS (Germany)

Miniature Relay (RM2S-UL-AC220V) - IDEC (Japan)

Air Switch (5SY6310-7CC, 5SY6102-7CC) - SIEMENS (Germany)

Breaker (3RV6011) - SIEMENS (Germany)

AC Contactor (3TS32) - SIEMENS (Germany)

Buttons (ZB2BZ101C/102C/BS54C/BA6C/BG2C) - Schneider/TE (France)

Switching Power Supply (LRS-50-24) - MEAN WELL (Taiwan)

Inverter (MS300) - DELTA (Taiwan)

Cam Index Box (RU83DS-06/10-120/150-2R-S2) - SKD (Taiwan)

Reducer (R17DRE80M4) - SEW (Germany)

Vacuum Pump (SK-0.2A) - Shanghai Yulong

SED

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Conformité

CGMP

FDA

GMP

CE (optional)

FDA CFR211 (Model E)