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Accueil / Équipements / Machine combinée d’inspection éclairée et détection de fuites (série DJJL) / Ampoule Lamp Inspection + Leak Detection All-in-One Machine
SED-400DJJL1-C
Sur devis
SED-400DJJL1-C
SED · SED-400DJJL1-C · En vedette

SED-400DJJL1-C — Ampoule Lamp Inspection + Leak Detection All-in-One Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-400DJJL1-C Smart Fully-automatic Ampoule Lamp Inspection + Leak Detection All-in-One. Patented split-deck design (light source, spin-servo, cameras above the work surface) with full Mitsubishi servo control. 21 camer

FDA-equivalent (Knapp test compliant)EU-equivalent
Délai de livraison
Sur devis
Cadence
120 flacons/min

Fonctionnement

Lamp inspection uses machine vision: bottles are spun at high speed then rapidly stopped; the bottle is stationary while internal particles/liquid continue rotating. Special LED/laser light sources illuminate the bottle and industrial high-speed cameras capture sequential images. Proprietary image-processing software identifies visible foreign particles (glass chips, fibres, white specks, etc.); non-conforming bottles are diverted by the rejection mechanism. Leak detection uses high-voltage discharge: a high-frequency HV power supply drives emitter/receiver electrodes. The liquid forms a capacitance through the bottle wall; micro-current magnitude determines whether the container leaks. Patented needle-tip discharge electrodes need no bottle contact. An oscillator ensures liquid wets the bottle head for ≤1 mL sizes, preventing false leaks.

Processus de fonctionnement
1Lamp inspection uses machine vision: bottles are spun at high speed then rapidly stopped; the bottle is stationary while internal particles/liquid continue rotating.
2Special LED/laser light sources illuminate the bottle and industrial high-speed cameras capture sequential images.
3Proprietary image-processing software identifies visible foreign particles (glass chips, fibres, white specks, etc.); non-conforming bottles are diverted by the rejection mechanism.
4Leak detection uses high-voltage discharge: a high-frequency HV power supply drives emitter/receiver electrodes.
5The liquid forms a capacitance through the bottle wall; micro-current magnitude determines whether the container leaks.
6Patented needle-tip discharge electrodes need no bottle contact.
7An oscillator ensures liquid wets the bottle head for ≤1 mL sizes, preventing false leaks.

Caractéristiques techniques

Caractéristiques de la variante : SED-400DJJL1-C

Caractéristiques

Modèle
SED-400DJJL1-C
Cadence
120 flacons/min
Tension
380 VAC, three-phase five-wire (good earthing required)
Puissance
8.5 kW
Pression d’air
≥0.7 MPa, 1.5 m3/min, intake pipe Φ>12 mm

Dimensions

Longueur
3810 mm
Largeur
2100 mm
Hauteur
1900 mm
Poids
4700 kg

Matériaux

Matériaux en contact
POM + ceramic bottle seats; 304 stainless steel surrounds
Matériaux du bâti
Stainless steel exterior with split work surface

Caractéristiques principales

Detection range: 1–20 mL ampoules
Lamp accuracy 40 μm (adjustable); Leak accuracy ≥0.2 μm
Throughput 400 bottles/min
21 cameras across 6 lamp stations + 4 leak stations
1 servo per 4 bottle seats (vs. 1 servo per 8–12 in older designs); 28 servos total
Patented split-deck: drives below, optics/spin-servos above (cleanable, no liquid ingress)
POM + ceramic bottle seats (light, wear-resistant, low bubble formation)
Quick-change spec parts; whole-deck auto lift to suit different bottle heights
Digital-display cam adjustment for repeatable changeover
Patented needle-tip discharge electrode (no bottle contact)
Oscillator for ≤1 mL bottles: ensures liquid wets bottle head
Knapp test compliant with FDA / EU validation
8.5 kW total; 380V AC three-phase five-wire, ≥0.7 MPa air @ 1.5 m³/min
Three output channels: pass / lamp-reject (with type statistics) / leak-reject
Ozone catalysis, EM shielding, open-door auto-stop safety
Independent IP: 90+ patents, in-house image software and high-frequency HV source
Only domestic supplier with leak-test for alcohol-containing drugs
Three exit channels: pass / lamp-reject (with type stats) / leak-reject
Customised air pump avoids stop-on-low-pressure breaks
Reject confirmation prevents missed rejection
Audit trail, recipe storage (unlimited), exportable/printable reports
Open-door auto-stop, ozone catalysis, EM shielding
Remote diagnosis support; 24h after-sales team

Applications

Foreign-particle inspection of ampoule injectables
Leak detection (head/neck/body/bottom) of ampoules
Cap/closure and appearance inspection
Fill-volume verification

Secteurs

Pharmaceutical injectables
Veterinary injectables
Sterile filling lines

Marques des composants

Servo system (full)
Mitsubishi
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe

Conformité

FDA-equivalent (Knapp test compliant)
EU-equivalent

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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