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Accueil / Équipements / Machine combinée d’inspection éclairée et détection de fuites (série DJJL) / Intelligent Fully-automatic Ampoule Lamp Inspection + Leak Detection Machine – SED-400DJJL-D
SED-400DJJL-D
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SED-400DJJL-D
SED · SED-400DJJL-D · En vedette

SED-400DJJL-D

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-400DJJL-D Intelligent Fully-automatic Ampoule Lamp Inspection + Leak Detection All-in-One Machine for 1–20 mL ampoules at 400 bottles/min (10 mL standard). Combines machine-vision foreign-particle detection with high

Délai de livraison
Sur devis
Cadence
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Fonctionnement

Lamp inspection: products enter the 60-station detection turntable via the infeed star wheel; a patented braking mechanism stops each product instantly after high-speed rotation so that liquid continues to spin. Multi-group optical stations with continuous custom light sources and high-speed Basler cameras capture multiple frames; the proprietary image algorithm identifies foreign objects and fill volume. Leak detection: products exit via the outfeed star wheel and unequal-pitch screw into the leak-detection zone; a flip block changes them from upright to horizontal; oscillation distributes liquid evenly; four high-voltage stations apply high-frequency voltage to bottle head / easy-break / body / bottom respectively, and current comparison detects leaks. Three output channels (pass / particle reject / leak reject) use Bernoulli compressed-air star-wheel rejection — no diaphragm wear or drug-residue clogging.

Processus de fonctionnement
1Lamp inspection: products enter the 60-station detection turntable via the infeed star wheel; a patented braking mechanism stops each product instantly after high-speed rotation so that liquid continues to spin.
2Multi-group optical stations with continuous custom light sources and high-speed Basler cameras capture multiple frames; the proprietary image algorithm identifies foreign objects and fill volume.
3Leak detection: products exit via the outfeed star wheel and unequal-pitch screw into the leak-detection zone; a flip block changes them from upright to horizontal; oscillation distributes liquid evenly; four high-voltage stations apply high-frequency voltage to bottle head / easy-break / body / bottom respectively, and current comparison detects leaks.
4Three output channels (pass / particle reject / leak reject) use Bernoulli compressed-air star-wheel rejection — no diaphragm wear or drug-residue clogging.

Caractéristiques techniques

Caractéristiques de la variante : SED-400DJJL-D

Caractéristiques

Modèle
SED-400DJJL-D
Tension
AC 380V, 50 Hz
Puissance
9 kW

Dimensions

Longueur
5515 mm
Largeur
2020 mm
Hauteur
2300 mm
Poids
5500 kg

Matériaux

Matériaux en contact
304 acier inoxydable; high-strength alloy bottle seats; PU/PVC belts
Matériaux du bâti
Stainless steel exterior

Caractéristiques principales

Detection content: visible particles + fill volume + cap/closure/appearance
Lamp inspection resolution ≥40 μm
Leak detection ≥0.2–0.3 μm (≥0.1 μm theoretical)
Speed 400 bottles/min (10 mL standard)
Total power 9 kW max (5 kW typical); voltage AC 380 V 50 Hz
Machine dimensions 5 515 × 2 020 × 2 300 mm; weight 5 500 kg; workbench height 950 mm
60-station detection turntable
Bernoulli compressed-air rejection (no vacuum suction wear)
4 leak stations covering head / easy-break / body / bottom
Three exit channels: pass / particle reject / leak reject
19 Basler cameras + lenses (Germany)
Omron motion controller + all-imported servo motors (7 sets, Omron Japan)
3-tier PLC password protection
Open-door auto-stop, ozone recovery, anti-bottle-jam proximity sensor
Remote diagnosis connectivity; stores 1 month of run data
Manufacturer focused exclusively on automatic lamp inspection — dedicated ampoule design (not derived from oral-liquid platform)
Independent IP on image-processing software and high-voltage source
Bernoulli rejection: no diaphragm wear, no clogging from drug residue — superior to vacuum suction
Cap/head pre-inspection by 3 cameras prevents broken-bottle damage on main turntable
Stores ≥50 product recipes; bad-bottle images saved for QA review
Real-time monitoring of voltage, light intensity, camera/spin status with auto-stop alarms
Free remote online technical service via communication interface

Applications

1–20 mL ampoule visible-particle inspection
Ampoule leak detection (head, easy-break, body, bottom)
Fill volume inspection of injectable ampoules

Secteurs

Pharmaceutical injectables

Marques des composants

Cameras (19 pcs)
Basler
Lenses (19 pcs)
Basler
Light source (4 sets) + controller
Welang
Light source (1 set) + controller
Leshi
Motion controller
Omron
Industrial PC + monitor
Advantech
Image acquisition card
Adlink
Servo motor + drive (7 sets)
Omron
Reducer (2 sets)
Apex Dynamics
Switching power supply (2)
Mean Well
Photoelectric sensor / Fiber amp / Relay
Omron
Proximity switch
Autonics
Buttons
Siemens (Suzhou)
Filter
OMNICOM
SED
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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