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SED-4-2YTG-C1
Sur devis
SED-4-2YTG-C1
SED · SED-4-2YTG-C1 · En vedette

SED-4-2YTG-C1 — Liquid Filling and Capping Production Line

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

Integrated bottle-feed, filling, and capping machine. 4-head dual-track filling structure with dual-head mechanical hand cap pickup, servo needle lift, and dual servo capping motors. Stable throughput 50 bpm (designed 80

Délai de livraison
Sur devis
Cadence
50–80 flacons/min

Fonctionnement

Bottles enter via stainless-steel rotary turntable. The dual-track filling station uses 4 stainless-steel (or upgraded ceramic) pumps with 316L one-way valves replacing low-cost glass valves. Servo needle lift positions filling needles into bottles, and an optional one-to-one servo-fill structure allows independent volume adjustment per head from the touch screen. Dual mechanical hands pick caps from the height-adjustable vibratory bowl and place them on bottle mouths; dual servo capping motors then torque the caps. The capping box uses imported oil-grade material (no belt) for low noise and no wear particles. The cam indexer is oil-free for clean operation. Tempered glass safety doors enclose the work area. Siemens HMI provides three-level password protection, beep alarm, and emergency stop.

Processus de fonctionnement
1Bottles enter via stainless-steel rotary turntable.
2The dual-track filling station uses 4 stainless-steel (or upgraded ceramic) pumps with 316L one-way valves replacing low-cost glass valves.
3Servo needle lift positions filling needles into bottles, and an optional one-to-one servo-fill structure allows independent volume adjustment per head from the touch screen.
4Dual mechanical hands pick caps from the height-adjustable vibratory bowl and place them on bottle mouths; dual servo capping motors then torque the caps.
5The capping box uses imported oil-grade material (no belt) for low noise and no wear particles.
6The cam indexer is oil-free for clean operation.
7Tempered glass safety doors enclose the work area.
8Siemens HMI provides three-level password protection, beep alarm, and emergency stop.

Caractéristiques techniques

Caractéristiques de la variante : SED-4-2YTG-C1

Caractéristiques

Modèle
SED-4-2YTG-C1
Cadence
50–80 flacons/min
Tension
220V 50Hz
Détails de conformité
Optional Siemens SCADA with audit trail and e-signature (CFR Part 11-style); 3-level password protection on HMI
Puissance
2 kW

Dimensions

Longueur
2800 mm
Largeur
1400 mm
Hauteur
1700 mm

Matériaux

Matériaux en contact
316L stainless steel (parts in contact with the liquid, including filling needle and one-way valves)
Matériaux du bâti
SS304 / 2B (Baosteel premium) for table and side panels; integral steel frame (nut-positioned, anti-stress deformation); tempered glass safety doors

Caractéristiques principales

Integrated bottle-feed + filling + capping in one machine
4-head dual-track filling structure
Servo needle lift
Dual-head mechanical hand cap pickup
Dual servo capping motors
316L stainless-steel one-way valves (no glass valves)
Optional servo 1-to-1 filling for independent volume per head
Capping box with imported oil-grade material — no belts, no wear, no particles
Oil-free cam indexer (clean, maintenance-free)
Tempered glass safety doors
Siemens HMI with 3-level password, beep alarm, emergency stop
Adjustable height (hand-crank) on vibratory cap bowl
Filling accuracy ±0.5% (with ceramic pump option); ±1% with standard 316L pump
Stable 50 bpm with 80 bpm design ceiling
SCADA-ready with audit trail and electronic signature (option)
70-day delivery from deposit
1-year warranty post-commissioning

Applications

10-30ml liquid filling and capping (mold change for different bottle specs)
Pharmaceutical, cosmetic, and daily-chemical batch filling

Secteurs

Pharmaceutique
Cosmetics / daily chemical
Health products

Marques des composants

Ceramic pump (option)
Schubert
PLC
Mitsubishi
VFD / inverter
Mitsubishi
HMI
Siemens
SCADA / industrial PC
Siemens
Miniature circuit breaker
Schneider
AC contactor
Schneider
Small relay
Schneider
Switching power supply
Mean Well
Main motor / geared motor
Fenghua
Fiber optic sensor
Panasonic
SED
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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