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SED-4-2FGS-3

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SED-4-2FGS-3

SED · SED-4-2FGS-3 · En vedette

SED-4-2FGS-3 — High-Speed 4-Head Screw-Type Powder Filling and Stoppering Machine

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SED-4-2FGS-3 high-speed 4-head screw-type powder filling and stoppering machine for 5–20 ml vials. Designed throughput 250 bottles/min @0.5 g (5 ml vial), stable 200 bottles/min. Mitsubishi servo-driven dosing screws (4

GMP

Choisir une variante (2)

Délai de livraison

Sur devis

Cadence

200–250 flacons/min

Fonctionnement

Vials feed via 304 SS turntable into the linear infeed track and reach the rotary positioning station, where a Mitsubishi servo-driven star-wheel locks each vial in place (servo-current sensing detects jams and prevents bottle breakage). The 316L stainless steel powder hopper holds the API powder; a low-speed permanent-magnet motor drives the powder-feed screw to maintain head pressure at the dosing screws. Each of 4 servo-driven dosing screws (Mitsubishi 400W) rotates a programmable count to deliver the set fill weight (0.1–5.0 g). Optional secondary or tertiary fill cycles per bottle for tricky powders. After fill, vials transit on the conveyor to the vacuum-free rotary stopper-pressing system: a chopstick-style mechanism delivers each rubber stopper into a spring-loaded cap-pressing disc with a rising cam — vials rotate vertically as they rise, no vacuum needed. No-stopper detection by Leuze sensor triggers auto-rejection. Production statistics counted by Panasonic photoeye; Siemens 12" HMI provides 3-level password lockout, jog/auto modes, recipe storage, fault history.

Processus de fonctionnement

1Vials feed via 304 SS turntable into the linear infeed track and reach the rotary positioning station, where a Mitsubishi servo-driven star-wheel locks each vial in place (servo-current sensing detects jams and prevents bottle breakage).

2The 316L stainless steel powder hopper holds the API powder; a low-speed permanent-magnet motor drives the powder-feed screw to maintain head pressure at the dosing screws.

3Each of 4 servo-driven dosing screws (Mitsubishi 400W) rotates a programmable count to deliver the set fill weight (0.1–5.0 g).

4Optional secondary or tertiary fill cycles per bottle for tricky powders.

5After fill, vials transit on the conveyor to the vacuum-free rotary stopper-pressing system: a chopstick-style mechanism delivers each rubber stopper into a spring-loaded cap-pressing disc with a rising cam — vials rotate vertically as they rise, no vacuum needed.

6No-stopper detection by Leuze sensor triggers auto-rejection.

7Production statistics counted by Panasonic photoeye; Siemens 12" HMI provides 3-level password lockout, jog/auto modes, recipe storage, fault history.

Caractéristiques techniques

Caractéristiques de la variante : SED-200XZG-Z 20-head rotary capper (300 bpm design / 250 bpm stable @5ml

Caractéristiques

Modèle

SED-4-2FGS-3

Cadence

200–250 flacons/min

Tension

380V

Fluides et énergie

380V, ~10 kW; vacuum -6×10⁻² MPa, 30–60 L/min (for online sampling/rejection); clean compressed air 0.2–0.4 MPa, 0.5–2 m³/h; customer provides vacuum source and compressed air

Puissance

10 kW

Pression d’air

0.2-0.4 MPa, 0.5-2 m³/h (clean compressed air)

Dimensions

Poids

2800 kg

Emprise au sol

Dimensions per machine drawing (see technical drawing); weight ~2800 kg

Matériaux

Matériaux en contact

316L stainless steel (powder hoppers, dosing screws, stirring agitators, cap track, stopper guides, pinch fittings); ceramic (powder-feed screw bearings); engineering plastic (rails); polyoxymethylene (POM) — turret pucks; transparent thermoplastic (autoclavable trial bowl)

Matériaux du bâti

304 stainless steel (machine frame, doors, table); tempered glass (door panels); 304 SS + POM (infeed turntable)

Caractéristiques principales

4-head Mitsubishi servo-driven dosing screws (400W each)

Programmable screw revolutions for 0.1–5.0 g dose precision (±3–4% at 0.5–2g, ±4% at 0.3g)

Mitsubishi servo bottle-positioning star-wheel (auto zero-find, no operator re-positioning)

Industry-first vacuum-free rotary stopper-pressing system — saves vacuum/air, better N2 protection

Compatible with concave-coated rubber stoppers (where vacuum pickup would fail)

Stoppering success rate ≥99.5%; no-stopper auto-rejection ≥99.5%

316L stainless steel powder hopper, autoclavable at 121°C

Top-cone-positioning one-piece dosing screws (industry-unique) — no set-screw, eliminates dead-zone powder accumulation

Multiple screw types: straight, conical, straight-bottom-conical-top, variable-pitch, special

Ceramic bearings on powder-feed screws — oil-free, easy alcohol/water cleaning

Powder-bin pinch-clamp connection for tool-less swap, autoclavable, with anti-bridging gas-pulse / N2 option

Weight: ~2800 kg; Power: 380V, ~10 kW

Vacuum: -6×10⁻² MPa, 30–60 L/min (online sampling/rejection)

Compressed air: 0.2–0.4 MPa, 0.5–2 m³/h

Bottle breakage ≤0.05%

12" Siemens HMI + 3-level password

Noise ≤70 dBA at 1 m

Industry-leading vacuum-free stopper-pressing — patented, energy-saving, supports N2 inerting without leak

Speed (200–250 bpm) sets a class standard for cephalosporin/antibiotic powder packaging

Top-cone one-piece screws, bowl swap-out, autoclavable hopper, ceramic bearings — best-in-class GMP cleanability

Mitsubishi servo position + servo dosing combo gives reliable, repeatable accuracy across SKUs

Field-proven on dozens of cephalosporin / antibiotic SKUs (cefuroxime, meropenem, ceftriaxone, ceftazidime, etc.) and bear-bile powder

Component pedigree: Siemens PLC + HMI + V20 VFD, Mitsubishi servo (4×400W + 750W), Delta servo for positioning, Panasonic FX101 photoeye, Leuze sensors, German counter, Delixi electrical, Mean Well power

Applications

Sterile cephalosporin / antibiotic powder filling for vials (β-lactam antibiotics)

5–20 ml vial powder injectable production

Bear bile powder and other Chinese-medicine powders

Sterile API powder dosing in vials

Secteurs

Pharmaceutical (sterile injectables / antibiotics)

Marques des composants

PLC

Siemens

HMI touchscreen 12"

Siemens

Main servo motor 750W

Mitsubishi

Dosing-screw servo motor 400W ×4

Mitsubishi

Vial-positioning servo motor 400W ×4

Delta

VFD V20 series ×5

Siemens

Powder-feed screw motor 110TDY115S5-2A 11W (permanent magnet)

Suzhou Siaoke

Infeed turntable / track motors

Beijing Microtek

Photo-fiber sensor FX101

Panasonic

Proximity switch LCS / no-stopper sensor

Leuze

Counter (fiber)

German brand

Contactors / relays / breakers / e-stop / buttons

Delixi/Shanghai equivalent

Ceramic bearings on feed screws

(unspecified ceramic)

SED

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Conformité

GMP

Nettoyage et entretien

Ceramic bearings on powder-feed screws are oil-free and cleanable with alcohol or water. Dosing screws, agitators, and powder hoppers are tool-free removable; powder-contact parts autoclavable at 121°C. Machine table surface is groove-folded (no dead angles); support columns are sealed; doors are recessed 40 mm at table edge to prevent water ingress during cleaning.