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SED-4-1YTG-C1
Sur devis
SED-4-1YTG-C1
SED · SED-4-1YTG-C1 · En vedette

SED-4-1YTG-C1 — Syrup Filling and Screw-Capping Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-4-1YTG-C1 linear 4-head liquid filling and screw-capping machine for syrup and similar oral liquids in the 30–1000 ml range. Integrates stainless steel rotary disc bottle infeed, 4-pump servo one-to-one filling, and

Délai de livraison
Sur devis
Cadence
20–50 flacons/min

Fonctionnement

Bottles are fed by a stainless steel rotary infeed disc into the linear conveyor and indexed under four 316L stainless-steel piston pumps. Each pump is driven by its own servo motor (one-to-one) and the dosing volume is set per-head from the touchscreen. Filling needles lift via servo to follow the liquid level; anti-drip 316L one-way check valves replace traditional glass valves. After filling, bottles transfer to the single-head servo capper; the cap-feed box uses imported oil-impregnated material (no belts, no wear, no debris) with a hand-cranked height-adjustable cap orientator and jog remote control (for adjustment). A tempered-glass safety door encloses the working area.

Processus de fonctionnement
1Bottles are fed by a stainless steel rotary infeed disc into the linear conveyor and indexed under four 316L stainless-steel piston pumps.
2Each pump is driven by its own servo motor (one-to-one) and the dosing volume is set per-head from the touchscreen.
3Filling needles lift via servo to follow the liquid level; anti-drip 316L one-way check valves replace traditional glass valves.
4After filling, bottles transfer to the single-head servo capper; the cap-feed box uses imported oil-impregnated material (no belts, no wear, no debris) with a hand-cranked height-adjustable cap orientator and jog remote control (for adjustment).
5A tempered-glass safety door encloses the working area.

Caractéristiques techniques

Caractéristiques de la variante : SED-4-1YTG-C1

Caractéristiques

Modèle
SED-4-1YTG-C1
Cadence
20–50 flacons/min
Tension
220V 50Hz
Détails de conformité
Equipped with three-level password protection, buzzer alarm, emergency stop. Optional Siemens IPC + SCADA + audit-trail for 21 CFR Part 11 compliance.
Puissance
2 kW

Dimensions

Longueur
2600 mm
Largeur
1400 mm
Hauteur
1700 mm

Matériaux

Matériaux en contact
316L stainless steel (pumps, filling needles, one-way check valves, all wetted parts)
Matériaux du bâti
Baosteel 304/2B stainless steel (table top, side panels); tempered glass safety door; laser-cut bolted steel frame with baked anti-rust coating

Caractéristiques principales

Integrated rotary-disc infeed + 4-head fill + single-head screw-cap on one frame
Servo one-to-one filling — each head independently adjustable from HMI
316L stainless steel piston pumps, ±1% fill accuracy (ceramic-pump upgrade: ±0.5%)
316L one-way check valves replacing fragile glass valves
Servo filling-needle lift (anti-drip)
Single-head servo screw-capper
Cap-feed mechanism uses imported oil-impregnated material — no belt, no wear, no particle drop, low noise
Hand-crank height-adjustable cap orientator with jog remote
Tempered-glass safety door, three-level password lock, buzzer alarm, e-stop
Variable-frequency speed control
Integral steel frame (laser-cut, bolted) — prevents weld distortion; baked anti-rust coating
Fill volume range: 30–1000 ml (with mold change)
Designed throughput: 50 bottles/min; stable production: 20–30 bottles/min
Wide fill range 30–1000 ml with mold change
Servo one-to-one control for precise and independent per-head dosing
316L wetted parts only — no glass valves, no wear on cap-feed system
Optional ceramic-pump upgrade for ±0.5% accuracy with no wear parts
Optional Siemens IPC with SCADA + audit-trail (21 CFR Part 11 oriented)

Applications

Syrup filling
Oral liquid filling
30–1000 ml liquid pharmaceutical packaging

Secteurs

Pharmaceutique

Marques des composants

Miniature circuit breaker: Schneider (France)
AC contactor: Schneider (France)
Switching power supply: Mean Well (Taiwan)
Main motor: Fenghua (Shanghai)
Geared motor: Fenghua (Shanghai)
Miniature relay: Schneider (France)
PLC: Mitsubishi (Japan)
Variable-frequency drive: Mitsubishi (Japan)
HMI touchscreen: Siemens (Germany)
Fiber-optic sensor: Panasonic (Japan)
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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