Accueil / Équipements / Remplisseuse linéaire de liquides à 2 têtes / Syrup Equipment - Syrup Filling & Capping Machine - Linear Liquid Filling Machine (Custom Dual-Chamber Cartridge)
SED-2YTG-S
Sur devis
SED-2YTG-S
SED · SED-2YTG-S · En vedette
SED-2YTG-S — Syrup Equipment - Syrup Filling & Capping Machine - Linear Liquid Filling Machine
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-2YTG-S Custom Dual-Chamber Cartridge (Cardiac/Insulin) Bottle Filling and Sealing All-in-One Machine. Two-stage process: (1) head-end filling of lyophilization solution after middle-stopper insertion, then send to ly
Délai de livraison
Sur devis
Cadence
1000–1200 bottles/hour
Fonctionnement
Bottles enter via inclined feeder + mesh belt conveyor → screw spacer separates them one at a time → indexing rotary dial → middle stopper inserted → head-end fill (lyophilization solution) → manual offload for lyo. Post-lyo: bottles re-enter via secondary feeder → reverse dial places them horizontally on a return synchronous belt → mechanical arm vacuum-picks one at a time, lifts, and rotates 90° to vertical (head up) on a second sync-belt → automatic cap fit → automatic crimp cap → second mechanical arm vacuum-picks and rotates 180° (head down) → tail-end liquid fill → vacuum tail stopper insert → finished cartridge. All servo-driven; touch-screen sets motion and fill parameters.
Processus de fonctionnement
1Bottles enter via inclined feeder + mesh belt conveyor → screw spacer separates them one at a time → indexing rotary dial → middle stopper inserted → head-end fill (lyophilization solution) → manual offload for lyo.
2Post-lyo: bottles re-enter via secondary feeder → reverse dial places them horizontally on a return synchronous belt → mechanical arm vacuum-picks one at a time, lifts, and rotates 90° to vertical (head up) on a second sync-belt → automatic cap fit → automatic crimp cap → second mechanical arm vacuum-picks and rotates 180° (head down) → tail-end liquid fill → vacuum tail stopper insert → finished cartridge.
3All servo-driven; touch-screen sets motion and fill parameters.
Caractéristiques techniques
Caractéristiques de la variante : SED-2YTG-S
Caractéristiques
Modèle
SED-2YTG-S
Cadence
1000–1200 bottles/hour
Tension
380V 50Hz
Détails de conformité
Customer must supply compressed air. Standard top-feed laminar flow hood included. Remote maintenance via network cable.
Puissance
12 kW
Dimensions
Longueur
3000 mm
Largeur
1500 mm
Hauteur
2270 mm
Poids
1600 kg
Matériaux
Matériaux en contact
316L acier inoxydable mesh belt; 316 SS filling buffer tank; 316 SS aluminum-cap vibratory feeder and chute; POM/PE rotary dials and rails; POM + 304 SS auger (screw spacer); 304 SS crimp blade
Matériaux du bâti
304 stainless steel brushed surface; 304 SS square tube + tempered glass enclosure
Caractéristiques principales
Custom dual-chamber cartridge bottle filling + sealing all-in-one
Suitable for 4-5ml dual-chamber cartridge bottles (size change parts to switch)
Throughput 1000-1200 bottles/h
Filling accuracy ±1% at fill volumes ≥1ml
Stopper-insertion qualified rate ≥99%
Cap crimping qualified rate ≥99%
Full servo-motor driven
Touch-screen configurable motion and filling parameters
Standard remote module — plug in network cable for remote maintenance, diagnostics, programming, and software upgrade
2 filling pumps
2 stopper-insertion mechanisms (one of them vacuum stopper-insertion)
1 cap-crimp mechanism (single-blade crimp)
Two mechanical arm bottle-flip stations (90° + 180°)
Top-feed laminar flow hood with manual airflow adjustment (Shenzhen-made)
Glass-door 304 SS frame protection enclosure
Pre-lyophilization head-end fill + post-lyo tail-end fill in a single integrated line
Servo + touch-screen for full parametric control
Remote-maintenance ready out of the box
≥99% stopper and cap crimping yield
Premium component stack (Xinjie servo/PLC, Mingwei power, Panasonic sensors, Japanese Fujiwara vacuum pump, 316L belts)
Applications
Filling lyophilizable products into dual-chamber cartridge bottles
Pharmaceutical lyo-cartridge production
Pre-lyo head-fill and post-lyo tail-fill production line
Secteurs
Pharmaceutique
Lyophilized injectable cartridge manufacturing
Marques des composants
Touch Screen
Xinjie
Servo Motor + Driver (with built-in zero point)
Xinjie
PLC (bus-based, remote-capable)
Xinjie
Low-Voltage Electrical
Delixi
Switching Power Supply
Mean Well
Detection Switch
Panasonic
Small Relay
DINKLE
High-Precision Ball Screw
Taiwan
Mesh Belt Speed Motor
JSCC or Zhongda
Vacuum Pump (oil-free)
Fujiwara
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
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Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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