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Accueil / Équipements / Inséreuse de coton / Linear Cotton Inserter (Dual-Head Cotton Inserter)
SED-2MS
Sur devis
SED-2MS Linear Cotton Inserter
SED · SED-2MS · 7 unités vendues

SED-2MS — Linear Cotton Inserter

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-2MS Cotton Inserting Machine — automatic in-line cotton stuffing machine that loads pharmaceutical cotton into round, oblate, square, or oblate-square bottles (Ø40–100 mm, H50–180 mm) prior to capping. Capacity 10–80

Délai de livraison
Sur devis
Cadence
10–80 flacons/min

Fonctionnement

A bottle-blocking cylinder on the conveyor stops incoming bottles at the cotton-stuffing position, aligning the bottle mouth with the cutting mechanism. A stepper motor drives the cotton-conveying mechanism, pulling continuous chain-type medical cotton from the storage bag; the cutter trims it to the target length and the push mechanism inserts it into the bottle. The conveyor then transports filled bottles downstream while the next bottle queues up. Pre-release cotton-pouch design ensures even cotton length. Photoelectric sensors detect bottle presence and cotton-in-bottle status; the machine stops automatically when no bottle is detected or a fault occurs.

Processus de fonctionnement
1A bottle-blocking cylinder on the conveyor stops incoming bottles at the cotton-stuffing position, aligning the bottle mouth with the cutting mechanism.
2A stepper motor drives the cotton-conveying mechanism, pulling continuous chain-type medical cotton from the storage bag; the cutter trims it to the target length and the push mechanism inserts it into the bottle.
3The conveyor then transports filled bottles downstream while the next bottle queues up.
4Pre-release cotton-pouch design ensures even cotton length.
5Photoelectric sensors detect bottle presence and cotton-in-bottle status; the machine stops automatically when no bottle is detected or a fault occurs.

Caractéristiques techniques

Caractéristiques de la variante : SED-2MS

Caractéristiques

Modèle
SED-2MS
Cadence
10–80 flacons/min
Tension
AC220V 50HZ
Tensions prises en charge
220V 50Hz 1Φ (par défaut)
Fluides et énergie
Electrical: AC220V 50Hz, 0.5 kW (customizable; 110V 60Hz available). Compressed air: 0.6 MPa.
Puissance
0.5 kW
Pression d’air
0.6Mpa

Dimensions

Longueur
1760 mm
Largeur
1295 mm
Hauteur
1408 mm
Poids
310 kg
Emprise au sol
1760 × 1295 × 1408 mm

Matériaux

Matériaux du bâti
High-quality stainless steel

Compatibilité

Bottle Shapes
Round/Oblong/Square/Flat-Square
Sponge Size
Customized

Fonctionnement

Adjustable Insertion Depth
Yes

Caractéristiques physiques

Insertion Heads
2 heads

Sécurité

Door Interlock Stop
Yes
Safety Light Curtain
Yes

Caractéristiques principales

Automatic linear (in-line) cotton inserter for filled bottles
Capacity 10–80 bottles/min
Compatible bottle shapes: round, oblate, square, oblate-square; Ø40–100 mm, H50–180 mm
Cotton specification: round chain-type, Ø25 mm, 50–60 m per bag
Pre-release medical cotton pouch design for consistent cut length
High-durability cutter for precise and reliable cutting
No-bottle-no-work, fault self-check, cotton-miss detection alarms
Line coordination with upstream and downstream equipment
Dual insertion heads (2 stations) for higher throughput
Broad bottle-shape compatibility — round, oblate, square, oblate-square
Pre-release cotton pouch design improves length consistency
Reliable high-durability cutter for accurate length control
Line coordination with upstream/downstream — no manual operator needed
Independent or integrated operation (with unscrambler, counter, capper, labeler)
Compact footprint; simple structure and easy maintenance
Components from reputable brands: Sick, Delta, Meanwell, Airtac

Applications

Cotton stuffing for tablet/capsule bottles in pharmaceutical packaging
Cotton stuffing for nutraceutical/dietary supplement bottles
Stuffing cotton into round, oblate, square, or oblate-square bottles before capping

Secteurs

Pharmaceutique
Nutraceutical / dietary supplements
Chemical
Food

Marques des composants

Photoelectric sensor (bottle detection): Sick (Germany)
Master control system / touch screen: Delta (Taiwan)
Switching power supply: Meanwell (Taiwan)
Pneumatic components: Airtac (Taiwan)
Air switch / emergency stop: Schneider (France)
Motor: Maili/Bangwei
SED
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Nettoyage et entretien

Perform pre-production and post-shift cleaning as per inspection schedule.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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