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SED-250SZ-H
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SED-250SZ-H
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SED-250SZ-H — Mélangeur-granulateur humide

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-250SZ-H is a 250 L wet mixing / wet high-shear granulator capable of mixing dry powder and producing homogeneous wet granules in a single procedure in approximately 10 minutes per batch. Capacity: 80–100 kg per batch

GMP design complianceGB 5226.1-2008 (electrical safety — mechanical equipment)DQ / IQ / OQ / PQ / FAT / SAT validation documents available
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Délai de livraison
Sur devis
Cadence
80–100 kg/batch

Fonctionnement

Three-stage one-pot wet granulation: (1) main and auxiliary powders are loaded into the SUS304 mixing barrel through the lid; (2) the three-blade mixing wheel rotates at low then high speed (130/188 rpm) causing regular spiral 3-D motion that achieves complete blending — even small amounts of pigment or coloured particles are dispersed uniformly, and 8–12% starch slurry moistens the mass rapidly; (3) with binder added, the side-mounted multi-layer herringbone cutter accelerates to 1440/2900 rpm and cuts the wet mass into loose snowflake-like granules of 20–80 mesh in a short time. All three stages — mixing, wetting, and granulating — proceed automatically and continuously, completing within approximately 10 minutes.

Processus de fonctionnement
1Three-stage one-pot wet granulation: (1) main and auxiliary powders are loaded into the SUS304 mixing barrel through the lid; (2) the three-blade mixing wheel rotates at low then high speed (130/188 rpm) causing regular spiral 3-D motion that achieves complete blending — even small amounts of pigment or coloured particles are dispersed uniformly, and 8–12% starch slurry moistens the mass rapidly; (3) with binder added, the side-mounted multi-layer herringbone cutter accelerates to 1440/2900 rpm and cuts the wet mass into loose snowflake-like granules of 20–80 mesh in a short time.
2All three stages — mixing, wetting, and granulating — proceed automatically and continuously, completing within approximately 10 minutes.

Caractéristiques techniques

Caractéristiques de la variante : SED-50SZ-H (50 L

Caractéristiques

Modèle
SED-250SZ-H
Cadence
80–100 kg/batch
Fluides et énergie
Compressed air ≥ 0.5 MPa for shaft seal
Puissance
18 kW
Pression d’air
≥0.5 MPa (compressed air for shaft seal)

Dimensions

Longueur
2000 mm
Largeur
970 mm
Hauteur
1530 mm
Poids
1000 kg
Emprise au sol
2000 × 970 mm floor area; 1530 mm height; no foundation required — can be installed directly on level floor surface

Matériaux

Matériaux en contact
SUS304 (mixing barrel, mixer blade, crusher blade, pneumatic open cover); silicone rubber (lid seal); 45# steel (principal axis, crusher shaft — non-contact)
Matériaux du bâti
SUS304 stainless steel (frame and sealing plate, mixer cylinder, blades, cover); channel stainless steel (frame)

Caractéristiques principales

Volume 250 L, capacity 80–100 kg per batch
Two-speed mixing motor 11/14 kW at 130/188 rpm (Wuxi brand)
Two-speed cutting motor 3.3/4 kW at 1440/2900 rpm (Wuxi brand)
Working time 8–15 min per batch; total process ~10 min
Particle size 20–80 mesh; granules are loose and snowflake-like with low fines
SUS304 cylindrical-bottom conical-top barrel (no dead corners); silicon rubber lid seal
Compressed-air shaft seal ≥ 0.5 MPa prevents powder ingress
Pneumatic side discharge valve (hinged for easy access and cleaning)
Overall dimensions 2000 × 970 × 1530 mm; weight 1000 kg; power 18 kW
Optional VFD (transducer) speed control in place of two-speed motors
GMP-compliant one-step granulation in ~10 minutes per batch
4× productivity vs. traditional stirring + oscillating granulation
Snowflake-like loose granules with low fines and good compressibility
No manual contact during mixing, wetting, and granulating — contamination prevention
20–25% binder saving and shortened drying time vs. conventional granulation
Compatible with one-step fluid-bed granulators and fluid-bed dryers for pipelining
Full DQ/IQ/OQ/PQ/FAT/SAT validation documents available; GB 5226.1-2008 compliant

Applications

Pharmaceutical wet granulation (tablets / capsules)
Health food / nutraceutical wet granulation
Foodstuff granulation
Powder metallurgy
Cosmetic granulation
Dye and detergent granulation

Secteurs

Pharmaceuticals
Health food / nutraceuticals
Food
Powder metallurgy
Cosmétiques
Dyestuffs
Detergents
Chemicals

Marques des composants

Mixing two-speed motor
Wuxi
Crushing two-speed motor
Wuxi
Reducer
Wuxi
SED
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Conformité

GMP design compliance
GB 5226.1-2008 (electrical safety — mechanical equipment)
DQ / IQ / OQ / PQ / FAT / SAT validation documents available

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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