Accueil / Équipements / Laveuse de bouchons en caoutchouc / Rubber Stopper Washing / Sterilizing / Drying Machine

SED-1YX-Z

Sur devis

SED-1YX-Z

SED · SED-1YX-Z · En vedette

SED-1YX-Z — Rubber Stopper Washing / Sterilizing / Drying Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

Rubber stopper washing/sterilizing/drying machine. Features pure-steam sterilization, vacuum degassing, vacuum drying, and hot-air drying — all in a closed chamber. Designed for the new GMP (China) requirement of feeding

GMP (new version, China)Compliant with new-version GMP cleaning process requirements

Délai de livraison

Sur devis

Cadence

10000 pcs/batch

Fonctionnement

Process: feeding → coarse wash (powerful spray + stirring) → air-water mixed boiling rinse → vacuum degassing rinse → fine wash (self-circulating) → rinse with sampling → pure-steam sterilization (121°C, F0 value time-controllable) → vacuum drying → hot-air drying → vacuum cooling → discharge. Combines slow drum tumbling with high-pressure compressed air and boiling water; vacuum degassing forces water into stopper crevices; saturated pure steam penetrates and sterilizes; vacuum + hot air dries; pulsed vacuum cools to ≤60°C before reverse-spiral discharge.

Processus de fonctionnement

1Process: feeding → coarse wash (powerful spray + stirring) → air-water mixed boiling rinse → vacuum degassing rinse → fine wash (self-circulating) → rinse with sampling → pure-steam sterilization (121°C, F0 value time-controllable) → vacuum drying → hot-air drying → vacuum cooling → discharge.

2Combines slow drum tumbling with high-pressure compressed air and boiling water; vacuum degassing forces water into stopper crevices; saturated pure steam penetrates and sterilizes; vacuum + hot air dries; pulsed vacuum cools to ≤60°C before reverse-spiral discharge.

Caractéristiques techniques

Caractéristiques de la variante : SED-1YX-Z

Caractéristiques

Modèle

SED-1YX-Z

Cadence

10000 pcs/batch

Tension

380V

Fluides et énergie

380V power (40 kW); purified water 1500 kg; water for injection 700 kg; pure steam 0.25 MPa ~90 kg; compressed air 0.6-0.8 MPa 1.2 m3; vacuum <-0.095 MPa

Puissance

40 kW

Pression d’air

0.6-0.8MPa, 1.2m³

Dimensions

Longueur

2700 mm

Largeur

1850 mm

Hauteur

2500 mm

Poids

3000 kg

Matériaux

Matériaux en contact

316 stainless steel (cleaning tank); 316L stainless steel (cleaning drum); PTFE; medical-grade silicone rubber; chlorine-free aluminum silicate insulation

Matériaux du bâti

High-quality carbon steel welded frame; SS304 brushed plate (housing/insulation cover); 50mm chlorine-free aluminum silicate rock wool insulation

Caractéristiques principales

Compliant with new GMP requirements

Novel center water-curtain spray technology (laser-cut narrow water-curtain slots)

Self-developed visible aseptic discharge system with sight glass

Closed discharge system with CIP and SIP capability

Fixed elephant-trunk discharge — no rotational friction particles

Cleaning drum external drive — drive system outside chamber to avoid metal-particle contamination

Drum and rear cover slide out together on built-in rails for cleaning/maintenance

Self-circulating water with 2-stage filter, level switch, low/high alarms

Double-seal: high-precision mechanical seal + sanitary soft flexible seal

Active condensate / low-temp steam auto-discharge (replaces steam trap) — temperature fluctuation ≤±0.5°C

Dual temperature probe + new pressure transmitter at coldest point (drain)

F0 value calculated every 6 seconds (vs. legacy 60s)

All actuators carry physical position feedback signal

Touchscreen discharge control on Class A side

Variable frequency drum 0.5-8 rpm; different rpm per stage (wash/sterilize/dry/cool)

Drum loading rate 30-35%

Tank design pressure -0.1 to 0.25MPa, design temperature ≥150°C

Empty heat distribution ≤±1°C; full-load heat penetration ≤±1°C

0.22µm SIP-rated air filter on breather

Pneumatic interlock between feed and discharge doors (different cleanliness zones)

Inlet/outlet doors physically interlocked — never open simultaneously

Safety valve opens at 0.16MPa over-pressure

Spring-return auto inlet door — prevents stoppers falling into tank

Inflatable seal ring auto-sealing on discharge port

4 retractable spray balls for 360° in-line cleaning

Three-level password authority (operator / process supervisor / system admin)

PDF report export per batch

Up to 50 recipe storage with parameter export/import

Real-time and historical alarm querying

Process aligns with new GMP cleaning requirements (vacuum degassing + air-water boiling + stopper transposition)

Coldest-point temperature sensor at drain ensures accurate F0 calculation

Online cleaning (CIP) and online sterilization (SIP)

Discharge port standard-designed for aseptic transport docking

Optional Class A protective isolator with FFU + glove ports at discharge

Air cooling option for vessels >160k stoppers

Saves water through self-circulation

Applications

Pharmaceutical rubber stopper cleaning

Aluminum cap cleaning

Antibiotic powder & water injection production

Sterilization of injectable components

Secteurs

Pharmaceutical injectable manufacturing

Aseptic processing

Marques des composants

PLC and HMI touchscreen

Siemens

Pneumatic triplet, fittings, tee, piping

Taiwan-made (AirTAC equivalent)

Compressed air filter

Millipore

Valves

Hebron

Water pump (fine wash)

Imported German pump

Vacuum pump

Liquid ring vacuum pump (premium)

Cleaning tank

316 stainless steel

Cleaning drum

316L stainless steel

Mechanical seal

Acid/alkali-resistant alloy + PTFE

SED

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Conformité

GMP (new version, China)

Compliant with new-version GMP cleaning process requirements