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SED-12YTGX-O
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SED-12YTGX-O
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SED-12YTGX-O — Ligne de remplissage de liquides

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-12YTGX-O 12-head electronic volumetric filler — core machine of a 2000 bottle/h baijiu (Chinese liquor) bottling line. Mechatronic-pneumatic with PLC + HMI; bottles do not need to lift and the filling nozzle does not

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Délai de livraison
Sur devis
Cadence
1800–2200 /h

Fonctionnement

Bottles are conveyed to the filling station; PLC + level sensor + photoelectric + pneumatic + solenoid valves provide automated control. Atmospheric liquid inlet → liquid column injected through damping-flow channel into bottle (reduces impact and foaming) → filling valve reverse-seals instantly on completion to prevent drips. Fill accuracy is auto-compensated by PLC across time, temperature, alcohol degree, and liquid-level control points. Full line flow: bottle washing (54-head intermittent dial + two wash cycles, first tap water second recycled clean water, square-tube isolation prevents cross-contamination) → filling → lamp inspection → capping (4-claw balanced head: deform then roll-thread and flange) → spider-arm air-knife 360° blow-dry → adhesive labeling (pneumatic roller + 3-roller positioning) → cap heat shrink → laser coding → case packing and sealing.

Processus de fonctionnement
1Bottles are conveyed to the filling station; PLC + level sensor + photoelectric + pneumatic + solenoid valves provide automated control.
2Atmospheric liquid inlet → liquid column injected through damping-flow channel into bottle (reduces impact and foaming) → filling valve reverse-seals instantly on completion to prevent drips.
3Fill accuracy is auto-compensated by PLC across time, temperature, alcohol degree, and liquid-level control points.
4Full line flow: bottle washing (54-head intermittent dial + two wash cycles, first tap water second recycled clean water, square-tube isolation prevents cross-contamination) → filling → lamp inspection → capping (4-claw balanced head: deform then roll-thread and flange) → spider-arm air-knife 360° blow-dry → adhesive labeling (pneumatic roller + 3-roller positioning) → cap heat shrink → laser coding → case packing and sealing.

Caractéristiques techniques

Caractéristiques de la variante : SED-12YTG-A (disinfectant liquid filling)

Caractéristiques

Modèle
SED-12YTGX-O
Cadence
1800–2200 /h
Tension
380V
Fluides et énergie
380V three-phase power; filler 0.75kW; bottle washer 0.75kW + 2×0.75kW self-priming pumps; cap screwer 1.5kW; blow-dryer 5.5kW; labeler 220V/1200W; labeler air supply 3–5kg/30L/min
Détails de conformité
13% VAT special invoice; after-sales includes training (equipment introduction/system theory/equipment structure/maintenance/instrument calibration/troubleshooting)
Puissance
0.75 kW

Dimensions

Longueur
1100 mm
Largeur
1200 mm
Hauteur
2100 mm
Emprise au sol
Filler main unit 1100×1200×2100mm; spider-arm blow-dryer 2440×750×1650mm; labeler 2000×700×1400mm

Matériaux

Matériaux en contact
Stainless steel water tank (bottle washer); stainless steel filling nozzles (damping-flow channel)
Matériaux du bâti
Stainless steel (bottle washer + filler frame)

Caractéristiques principales

12-head electronic volumetric filling
No-lift bottle carrier: simple, stable, low-noise mechanical structure
Non-contact filling: nozzle does not touch bottle opening, handles irregular bottle shapes
Damping-flow nozzles prevent foaming and overflow
Reverse-seal valve prevents drips
Atmospheric liquid inlet avoids gas-liquid impact
PLC + touchscreen control, on-line parameter adjustment without stopping
Fill accuracy ±2mL/500mL
Multi-point auto-compensation (time/temperature/alcohol degree/level)
Handles bottle necks up to Φ110mm, height 120–340mm
Variable frequency drive
No ongoing mechanical maintenance costs; low mechanical failure rate
No pressure regulator required; quiet and stable operation
Complete 2000 bph baijiu line solution including bottle washing/filling/capping/blow-drying/labeling/cap shrink/coding/case sealing
Reduced operating costs, labor savings, improved production efficiency
13% VAT special invoice available

Applications

Baijiu (Chinese liquor) bottling lines
Distillery bottle-filling for baijiu/spirits
Irregular bottle filling including Maotai-style bottles

Secteurs

Baijiu/spirits
Beverage/brewing
OTC liquids

Marques des composants

Leisheng super fan (spider-arm blow-dryer)
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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