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Accueil / Équipements / Compteuse de comprimés par vision CCD (SJ) / Capsule/Tablet Counting Line - Fully Automatic Counting Machine
SED-12SJ-E
Sur devis
SED-12SJ-E
SED · SED-12SJ-E · En vedette

SED-12SJ-E — Capsule/Tablet Counting Line - Fully Automatic Counting Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-12SJ-E combination-type vision counter / tablet counter. Uses 8000-fps high-speed CCD line-scan camera (2K pixel x 8K line-rate Toshiba sensor) with vision algorithms for highly accurate particle counting. Throughput

Choisir une variante (5)
Délai de livraison
Sur devis
Cadence
35–80.5 pouches/min

Fonctionnement

Material from a 70 L stainless storage hopper feeds onto two banks of 16 linear vibrator + vibrating plates (A1 and A2, 75 mm spacing). A posture-adjustment module reduces in-flight orientation variance. A line-scan CCD camera (2K pixel, 8K line rate) running at up to 8000 fps under uniform LED backlight (5730 LED chips diffused through milky PC) scans particles falling between channels. Vision algorithm counts grains per channel and signals shutter cylinders at A-TOP / A-BOT to release the preset count into B compartment. Multi-stage A/B cascading allows continuous counting while one batch is dispensed downstream to a vertical cartoner. Out-of-spec particles are diverted via the overflow port back to a return chute.

Processus de fonctionnement
1Material from a 70 L stainless storage hopper feeds onto two banks of 16 linear vibrator + vibrating plates (A1 and A2, 75 mm spacing).
2A posture-adjustment module reduces in-flight orientation variance.
3A line-scan CCD camera (2K pixel, 8K line rate) running at up to 8000 fps under uniform LED backlight (5730 LED chips diffused through milky PC) scans particles falling between channels.
4Vision algorithm counts grains per channel and signals shutter cylinders at A-TOP / A-BOT to release the preset count into B compartment.
5Multi-stage A/B cascading allows continuous counting while one batch is dispensed downstream to a vertical cartoner.
6Out-of-spec particles are diverted via the overflow port back to a return chute.

Caractéristiques techniques

Caractéristiques de la variante : SED 'C' series - desktop counter for tiny material (50-5000 grains/pouch

Caractéristiques

Modèle
SED-12SJ-E
Cadence
35–80.5 pouches/min
Tension
220 V AC / 50 Hz
Fluides et énergie
220 V AC / 50 Hz, 2.2 kW; compressed air 0.5-0.8 MPa
Puissance
2.2 kW
Pression d’air
0.5-0.8 MPa compressed air (customer-supplied)

Dimensions

Longueur
1386 mm
Largeur
1714 mm
Hauteur
1908 mm
Poids
320 kg
Emprise au sol
1386 x 1714 x 1908 mm

Matériaux

Matériaux en contact
Stainless steel (storage hopper, vibrating plates); 3 mm optical quartz glass viewing window (98%+ visible-light transmission)
Matériaux du bâti
Bâti et panneaux en acier inoxydable; aluminum profile (LED backlight housing for heat dissipation); milky PC light-diffuser plate

Caractéristiques principales

8000 fps line-scan CCD vision counting (Toshiba 2K pixel, 8K line-rate sensor)
Up to 99.98% counting accuracy; single head 1200 grains/sec
Five-module design: storage / feed / control / vision / receiving
Two 70 L SS storage hoppers with manual blanking adjuster
A1 + A2 linear vibrators with 16 channels each, 75 mm pitch
Posture-adjuster reduces tumbling for accurate counts
Sealed CCD module (black) + quartz window + 5730 LED backlight in cooled aluminum housing
Industrial PC with custom counting software
Tri-color light/buzzer status (green/yellow/red)
A/B/C compartment cascading + overflow return
AirTAC pneumatics throughout, Schneider/Mean Well electrical, SICK photoelectric
Vision-based counting handles odd-shape products others can't
One-button cleaning and quick changeover
Strong auto-learn function reduces commissioning time
Real-time tri-color status simplifies operator monitoring
Can match downstream cartoner with B-compartment release timing
1-year machine warranty; 50-day delivery from deposit

Applications

Counting and pouching of irregular product (e.g. oil-tofu puffs, snacks)
Tablet / capsule / candy counting
Industrial / food / pharma / consumer product counting

Secteurs

Pharmaceutique
Food
Consumer products
Industrial parts (small)

Marques des composants

Qiyang - 10.4-inch industrial PC
Desenwei - DS0C-70 linear vibrator
Chuangyouhu - SDVC31-S linear vibrator controller
Hugong - M18 three-wire normally-closed photoelectric
Toshiba - 2K pixel x 8K line-rate CCD sensor
Vmgia - 35 mm/f1.7 optical lens
Mean Well - EDR-120-24 / MDR-60-24 switching power supplies
Schneider - DZ47LE-63-2P leakage breaker, DZ47-60-1P 10A breaker, LAY39C estop, push button
AirTAC - 4V110-06 solenoid, ACE12x50 / ACE25x80BLB / TN16x70S cylinders, AFC2000-M air supply, HSV08 slide valve
Nanyi - LTA-505-3TJ tri-color light with buzzer
SED
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Nettoyage et entretien

One-button quick clean / changeover supported per spec.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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