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SED-12-10XGS-Z
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SED-12-10XGS-Z
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SED-12-10XGS-Z — Vial Liquid Filling and Capping Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-12-10XGS-Z vial liquid filling and crimping machine. GMP-compliant; 304 stainless steel construction with 316L stainless steel for liquid contact parts. Main metering filling unit in liquid linkage production lines,

GMP compliant
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Délai de livraison
Sur devis
Cadence
102–138 flacons/min

Fonctionnement

After sterilization, bottles are conveyed onto the filling machine infeed mesh belt. Via the push of the infeed belt, bottles enter the large central dial wheel and are guided into the filling station. Filling needles synchronously track and insert into each bottle for liquid filling. After filling, the central dial wheel guides bottles to the transfer wheel, which positions them at the capping station for automatic capping. After capping, bottles enter the crimping central turntable; the crimping head descends and twelve sets of three-knife crimping heads begin working to complete the seal. Bottles are then transferred via the turntable to the bottle outfeed wheel and ejected as finished product.

Processus de fonctionnement
1After sterilization, bottles are conveyed onto the filling machine infeed mesh belt.
2Via the push of the infeed belt, bottles enter the large central dial wheel and are guided into the filling station.
3Filling needles synchronously track and insert into each bottle for liquid filling.
4After filling, the central dial wheel guides bottles to the transfer wheel, which positions them at the capping station for automatic capping.
5After capping, bottles enter the crimping central turntable; the crimping head descends and twelve sets of three-knife crimping heads begin working to complete the seal.
6Bottles are then transferred via the turntable to the bottle outfeed wheel and ejected as finished product.

Caractéristiques techniques

Caractéristiques de la variante : SED-12-10XGS-Z (12-head fill

Caractéristiques

Modèle
SED-12-10XGS-Z
Cadence
102–138 flacons/min
Tension
380V 50Hz
Fluides et énergie
Electricity: 380V 50Hz 3-phase 5-wire, 2.5 kW total
Détails de conformité
Designed in accordance with GMP requirements. Sanitary design with no dead angles, easy cleaning and sterilization.
Puissance
2.5 kW

Dimensions

Longueur
3400 mm
Largeur
1250 mm
Hauteur
1650 mm
Emprise au sol
3400 × 1250 × 1650 mm

Matériaux

Matériaux en contact
316L acier inoxydable; silicone (infusion tubing)
Matériaux du bâti
304 stainless steel (housing/exposed parts); POM (polyoxymethylene) for plastic dividers, rails, dial wheels

Caractéristiques principales

GMP compliant
12-head stainless steel metering pump
10-head crimping
Three-knife flexible crimping head with center positioning
Tracking filling needle prevents foam/dripping
Magnetic capping option
PLC control with touchscreen Chinese menu
Frequency conversion stepless speed regulation
No-bottle/no-cap and no-bottle/no-crimp function
Filling accuracy ±1%
Crimping qualification rate ≥99.9%
Vibration cap arranger fully removable for sterilization
Upper/lower piston design controls dripping from needle swing
Compact and novel structure, space saving
Crimped bottles look attractive — flat aluminum cap, no false-lock, no edge curl, no skewed cap, smooth no-burr lock
Pipeline has no dead corners or blind tubes; quick-disconnect connections
Trapezoidal table-edge water collection groove for easy cleaning
Can run standalone or integrated into wash/dry/fill linkage line

Applications

10ml liquid bottle metering filling and sealing
Vial filling and crimping
Liquid bottle capping (magnetic option)

Secteurs

Pharmaceutical (injectables)
Liquid dosage processing

Marques des composants

Schneider — main control system, frequency inverter VFD015S21D
Siemens — touchscreen, PLC
Hangzhou Baofuli — gear motor 100YYJT120
Shanghai Mile Rubber Plastic — silicone infusion tube 8mm
Daoren Kunshan — conveyor mesh belt 380*19.05 (plastic)
Shanghai Ruixin — 48-section dividing plate,5-section outlet plate (POM)
Hangzhou Xiaobo — reducer WPA60
Zhejiang Gexin — motor 380V 1.5KW
Shanghai — cap delivery coil 220V 1.2KW
SED
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Conformité

GMP compliant

Nettoyage et entretien

All sanitary connections use quick-disconnect (sanitary clamp). Aluminum cap vibration plate and track are 304 stainless steel — easily removable for sterilization. Vibration station designed for quick disassembly. Table-edge trapezoidal water collection groove with central collection port for easy cleaning. Pipeline system has no dead corners or blind tubes.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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SED
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