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SED-12-10-10YTG-Z
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SED-12-10-10YTG-Z
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SED-12-10-10YTG-Z — Syrup Filling and Capping Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-12-10-10YTG-Z three-in-one filling machine. GMP-compliant, made of 304 stainless steel. Parts in contact with liquid use 316L stainless steel or silicone. Main metering filling unit in glass bottle linkage production

GMP compliant
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Délai de livraison
Sur devis
Cadence
100–120 flacons/min

Fonctionnement

Fully automatic uniform motion. Glass bottle transfer and positioning devices are accurate and reliable, ensuring bottles are not broken even at high speed. Infeed, filling, and outfeed speeds can be continuously variable-frequency regulated and coordinated with filling speed. Filling uses a linear stainless steel metering pump; the pipeline system has no leakage. Rotating tracking stopper insertion, integrated rotating cap pickup, vertical lifting, synchronous rotation, and tracking progressive insertion structure. Vibration cap arranger and track made of 304 SS, easily removable for sterilization. Magnetic capping head with adjustable magnetic force for high-quality capping without damaging the cap surface.

Processus de fonctionnement
1Fully automatic uniform motion.
2Glass bottle transfer and positioning devices are accurate and reliable, ensuring bottles are not broken even at high speed.
3Infeed, filling, and outfeed speeds can be continuously variable-frequency regulated and coordinated with filling speed.
4Filling uses a linear stainless steel metering pump; the pipeline system has no leakage.
5Rotating tracking stopper insertion, integrated rotating cap pickup, vertical lifting, synchronous rotation, and tracking progressive insertion structure.
6Vibration cap arranger and track made of 304 SS, easily removable for sterilization.
7Magnetic capping head with adjustable magnetic force for high-quality capping without damaging the cap surface.

Caractéristiques techniques

Caractéristiques de la variante : SED-12-10-10YTG-Z (12-head fill

Caractéristiques

Modèle
SED-12-10-10YTG-Z
Cadence
100–120 flacons/min
Tension
380V 50Hz
Fluides et énergie
Electricity: 380V 50Hz 3-phase 5-wire, 2.5 kW total
Détails de conformité
Designed in accordance with GMP requirements. Sanitary design with no dead angles, easy cleaning and sterilization.
Puissance
2.5 kW

Dimensions

Longueur
3800 mm
Largeur
1350 mm
Hauteur
1850 mm
Emprise au sol
3800 × 1350 × 1850 mm

Matériaux

Matériaux en contact
316L acier inoxydable; silicone (infusion tubing)
Matériaux du bâti
304 stainless steel (housing/exposed parts); POM (polyoxymethylene) for plastic dividers, rails, dials

Caractéristiques principales

GMP compliant
12-head stainless steel metering pump
10-head stopper/capping
Linear filling, no dripping
Touchscreen Chinese menu, PLC control
Frequency conversion stepless speed regulation
Magnetic capping head with adjustable magnetic force
No-bottle/no-cap and no-bottle/no-rotation function
Filling accuracy ±1%
Capping qualification rate ≥99.5%
Flexible three-stage micro-adjusting roller knife (bottle does not rotate during sealing)
Trapezoidal table-edge water collection groove for easy cleaning
Quick-disconnect connections (sanitary clamp)
Vibration cap arranger fully removable for sterilization
Compact and novel structure, space saving
Pipeline system has no dead corners or blind tubes
Easy to clean and sterilize
Can run standalone or integrated with washing/drying tunnel into a complete line
High capping qualification rate

Applications

Oral liquid bottle metering filling
Stopper insertion
Crimping sealing
Glass bottle linkage production line filling

Secteurs

Pharmaceutical (oral liquid)
Liquid dosage processing

Marques des composants

Schneider — main control system, frequency inverter VFD015S21D
Siemens — touchscreen, PLC
Inovance — filling servo motor
Hangzhou Baofuli — gear motor 100YYJT120
Shanghai Mile Rubber Plastic — silicone infusion tube 8mm
Daoren Kunshan — conveyor mesh belt 380*19.05 (plastic)
Shanghai Ruixin — 48-section dividing plate,5-section outlet plate (POM)
Hangzhou Xiaobo — reducer WPA60
Zhejiang Gexin — motor 380V 1.5KW
Shanghai — cap delivery coil 220V 1.2KW
SED
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Conformité

GMP compliant

Nettoyage et entretien

All sanitary connections use quick-disconnect (sanitary clamp). Vibration cap arrangement station designed for quick disassembly and sterilization. Table-edge trapezoidal water collection groove for easy cleaning. Pipeline system has no dead corners or blind tubes; easy to clean and sterilize.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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SED
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