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SED-10DG-Z
Sur devis
SED-10DG-Z
SED · SED-10DG-Z · En vedette

SED-10DG-Z — Vacuum Freeze Dryer SED-10DG-Z

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

The SED-10DG-Z is an industrial-scale vacuum freeze dryer with 9.9 m² of freeze-drying shelf area, a water-capture capacity of 100 kg/batch, and a condenser minimum temperature of -50 °C (no-load). The integrated design

Délai de livraison
Sur devis
Cadence
50–150 kg/day

Fonctionnement

Samples are placed on 10 shelves (plus one temperature-compensating top shelf) within a circular stainless-steel drying chamber. Shelf temperature is controlled from -40 °C to +90 °C via electric heating (20 kW). The condenser (cold trap) is cooled by a Copeland 4SILV-120 refrigeration compressor using R404A refrigerant to ≤ -50 °C, capturing water vapour. A Bossay BSV90 vacuum pump draws the system down to ≤ 5 Pa (no-load). The dual-colour touchscreen (MCGS) and FATEK Taiwan PLC manage freeze-drying programs; up to 100 programs with 40 segments each can be stored.

Processus de fonctionnement
1Samples are placed on 10 shelves (plus one temperature-compensating top shelf) within a circular stainless-steel drying chamber.
2Shelf temperature is controlled from -40 °C to +90 °C via electric heating (20 kW).
3The condenser (cold trap) is cooled by a Copeland 4SILV-120 refrigeration compressor using R404A refrigerant to ≤ -50 °C, capturing water vapour.
4A Bossay BSV90 vacuum pump draws the system down to ≤ 5 Pa (no-load).
5The dual-colour touchscreen (MCGS) and FATEK Taiwan PLC manage freeze-drying programs; up to 100 programs with 40 segments each can be stored.

Caractéristiques techniques

Caractéristiques de la variante : SED-10DG-Z

Caractéristiques

Modèle
SED-10DG-Z
Cadence
50–150 kg/day
Fluides et énergie
3-phase 380V/50Hz power; water cooling (water-cooled condenser); installed power 35 kW

Matériaux

Matériaux en contact
AISI 304 stainless steel (chamber and condenser); shelf 6063 aluminium
Matériaux du bâti
AISI 304 acier inoxydable

Caractéristiques principales

Freeze-drying shelf area: 9.9 m²; 10+1 shelves (top shelf as temperature-compensating plate)
Shelf temperature range: -40 °C to +90 °C; shelf spacing: 80 mm; shelf size: 1650 × 600 × 15 mm
Condenser minimum temperature: ≤ -50 °C (no-load); water-capture capacity: 100 kg/batch
Ultimate vacuum: ≤ 5 Pa (no-load); pump-down rate: atmospheric → 10 Pa in ≤ 30 min
Installed power: 35 kW (actual running power lower); power supply 3-phase 380V/50Hz
Copeland 4SILV-120 compressor; R404A refrigerant (Montreal Convention compliant)
Bossay BSV90 vacuum pump, rated 3.7 kW
Dual-colour touchscreen (MCGS/Kunlun Tongtai) + FATEK Taiwan PLC control
Stores up to 100 freeze-drying programs with up to 40 segments each; USB data export
Machine dimensions: approx. 5000 × 1800 × 2500 mm; weight: approx. 3500 kg
Chamber material: AISI 304 stainless steel; door seal: special-section silicone rubber
Defrost style: water submersion (soaking)
Industrial-scale 9.9 m² lyophilizer with 100 kg/batch water-capture capacity
Stable Copeland compressor with R404A eco-friendly refrigerant
Comprehensive protection system: oil pressure, high-pressure, electrical thermal, vacuum alarm, over-temperature alarm
100 programmable freeze-drying recipes with USB export capability
Integrated design reduces footprint versus split-frame systems
Free training, free installation and commissioning; 1-year warranty post-commissioning

Applications

Pharmaceutical lyophilisation (bulk and vials)
Food freeze-drying (fruits, vegetables, health foods)
Biological material preservation

Secteurs

Pharmaceutique
Food processing
Biotechnology

Marques des composants

Refrigeration compressor
Copeland 4SILV-120
Oil separator
ZOER (Joint Venture)
Oil level sight glass
DANFOSS (Denmark)
Expansion valve
DANFOSS (Denmark)
Electromagnetic valve
DANFOSS (Denmark)
Pressure meter
REFCO (Switzerland, oil-filled type)
Safety valve
Caster (Italy)
Low-pressure vibration absorber
ZHFO (South Korea)
Disacidify filter dryer
ALCO (USA)
Refrigerant protection devices
Shanghai SINZ
Condenser (water-cooled)
Nanjing Jingdian
Vacuum pump
Bossay BSV90
PLC
FATEK Taiwan
Touchscreen
MCGS Kunlun Tongtai
Power switch / relay / AC contactor
CHINT
Control software
Beijing Huaxing FD-MANAGER
Antifreeze glass
Shanghai Guangmang Glass
Shelf material
6063 aluminium alloy
SED
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Nettoyage et entretien

Condenser defrost by water submersion (soaking method); condenser and coiled pipe leak-tested by helium mass spectrometer

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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