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SED-100GZ1-C
Sur devis
SED-100GZ1-C
SED · SED-100GZ1-C · En vedette

SED-100GZ1-C — Dry-Type Granulator

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-100GZ1-C Dry-Type Granulator — new-generation pelletizing equipment developed by digesting and absorbing advanced foreign technologies. Widely used for pelletizing in pharmaceutical, food, and chemical industries. Gr

GMP
Délai de livraison
Sur devis
Cadence
50–100 kg/h

Fonctionnement

Material is added to the screw feeder via a feeding/stirring device that includes a natural exhaust channel to facilitate smooth entry. The horizontal spiral feeder transports material to two vertically arranged, counter-rotating compaction rollers (Ø150×50 mm). The system monitors the roller gap in real time and automatically adjusts screw speed to keep pressed-sheet thickness consistent. The pressed ribbon is first pre-crushed by a pre-crush knife, then enters a two-stage milling/granulation mechanism with replaceable D-shaped sieves to produce finished granules of 0.2–2.25 mm. Cantilevered roller shafts allow quick disassembly. Material is isolated from the outside throughout the entire pressing process.

Processus de fonctionnement
1Material is added to the screw feeder via a feeding/stirring device that includes a natural exhaust channel to facilitate smooth entry.
2The horizontal spiral feeder transports material to two vertically arranged, counter-rotating compaction rollers (Ø150×50 mm).
3The system monitors the roller gap in real time and automatically adjusts screw speed to keep pressed-sheet thickness consistent.
4The pressed ribbon is first pre-crushed by a pre-crush knife, then enters a two-stage milling/granulation mechanism with replaceable D-shaped sieves to produce finished granules of 0.2–2.25 mm.
5Cantilevered roller shafts allow quick disassembly.
6Material is isolated from the outside throughout the entire pressing process.

Caractéristiques techniques

Caractéristiques de la variante : SED-100GZ1-C

Caractéristiques

Modèle
SED-100GZ1-C
Cadence
50–100 kg/h
Tension
3AC 380V 50Hz
Puissance
12 kW

Dimensions

Longueur
1160 mm
Largeur
1200 mm
Hauteur
2100 mm
Poids
1500 kg

Matériaux

Matériaux en contact
SS316L (roller surface, feeding chamber, twist cage, milling screen plate); food-grade polymer (front/rear linings, roller end seals)
Matériaux du bâti
SUS304 (shell, milling frame, rotating joint); HT-200 cast iron bearing base; 40Cr roller main shaft; 45# steel hydraulic cylinder

Caractéristiques principales

Roller size Ø150×50 mm (cantilever-mount, anilox surface, quench-hardened)
Finished particle size 0.2–2.25 mm
Capacity 50–100 kg/h
Max forming pressure 250 bar
Press temperature <40 °C
Feed screw 25–100 rpm; roller 5–25 rpm; milling 30–145 rpm (all VFD)
Total rated power 12 kW
Two-stage milling with replaceable D-shaped sieves
Real-time gap monitoring with automatic feed speed adjustment
Material level sensor for automatic production
10-inch color touch screen with auto display of pressure, roll gap, and faults; alarms and help menu
Cantilevered roller shafts for fast cleaning
Food-grade polymer end-face seals reduce fine-powder content
Siemens 7-inch HMI + PLC with 3-level password protection
Schneider main electrical components
Single or double-head screw feeder option
Roller cooling water circulation
Modular design — easy to disassemble and clean
Contact materials SS316L and food-grade polymer (GMP compliant)
Brushed stainless steel exterior
Compact, ergonomic, attractive design
Safety interlocks: earth, discharge-open, cover-open, low compressed air, E-stop, motor overload, excessive radial gap
12-month warranty; IQ/OQ/DQ documentation; FAT support
60-day delivery from deposit
T/T 30% advance / 70% before shipping, or 100% L/C at sight

Applications

Dry granulation
Pelletizing for tablet making
Pelletizing for capsule filling

Secteurs

Pharmaceutique
Food
Chemical

Marques des composants

Siemens — 7-inch HMI, PLC, VFDs (7.5/0.75/1.5/1.5 kW)
Schneider — main electrical components
SED
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Conformité

GMP

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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