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SED-CXP-5
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SED-CXP-5
SED · SED-CXP-5 · Destacado

SED-CXP-5 — Screw-Type Ultrasonic Vial Washing Machine

La descripción completa de este modelo aún se está traduciendo. Consulte los detalles en inglés o solicite información a nuestro equipo. English

The SED-CXP-5 is a screw-conveyor (jiao long) ultrasonic bottle washing machine designed for cleaning glass vials (2-10 ml) on pharmaceutical injectable and oral liquid lines. It uses a sequential cleaning process: ultra

Plazo de entrega
Consultar
Capacidad de producción
Contáctenos

Funcionamiento

Bottles are fed from a supply disk through a magnetic-clutch star wheel into the PTFE-sleeved screw track. The magnetic clutch auto-stops the star wheel when a jam occurs and restarts automatically when resistance clears. Bottles are inverted 180 degrees mouth-down in the screw track, then pass through the ultrasonic rough-wash zone where tower-stack ultrasonic transducers (D20-150, Shenzhen Kemeida) cause cavitation that strips particulate from bottle walls. Bottles then proceed through sequential recirculated-water and purified water rinse stations, followed by purified compressed air drying. After rinsing, bottles are flipped 180 degrees mouth-up and discharged to the outlet hopper. The drive train is mounted on the base frame to prevent lubricant contamination of wash water. Separate rough-wash and fine-wash tanks with overflow/drain prevent cross-contamination. Water and air circuits each carry SS diaphragm pressure gauges and pressure transmitters; the machine cannot start if water or air pressure is below setpoint.

Proceso de funcionamiento
1Bottles are fed from a supply disk through a magnetic-clutch star wheel into the PTFE-sleeved screw track.
2The magnetic clutch auto-stops the star wheel when a jam occurs and restarts automatically when resistance clears.
3Bottles are inverted 180 degrees mouth-down in the screw track, then pass through the ultrasonic rough-wash zone where tower-stack ultrasonic transducers (D20-150, Shenzhen Kemeida) cause cavitation that strips particulate from bottle walls.
4Bottles then proceed through sequential recirculated-water and purified water rinse stations, followed by purified compressed air drying.
5After rinsing, bottles are flipped 180 degrees mouth-up and discharged to the outlet hopper.
6The drive train is mounted on the base frame to prevent lubricant contamination of wash water.
7Separate rough-wash and fine-wash tanks with overflow/drain prevent cross-contamination.
8Water and air circuits each carry SS diaphragm pressure gauges and pressure transmitters; the machine cannot start if water or air pressure is below setpoint.

Especificaciones técnicas

Especificaciones de la variante: SED-CXP-5

Especificaciones

Modelo
SED-CXP-5
Suministros
Power: 380V 50Hz 5-wire / 4 kW. WFI (purified water): 700 L/h at 0.25-0.3 MPa. Purified compressed air: 30 m3/h at 0.25-0.3 MPa.
Detalles de conformidad
Manufactured to GMP requirements for injectable pharmaceutical production; JB pharma machinery industry standard. Pressure interlocks on water and air circuits ensure validated cleaning quality.

Dimensiones

Superficie de instalación
Approx 2500 x 1000 x 1500 mm. Allow in/out conveyor connections to upstream bottle storage and downstream tunnel sterilizer.

Materiales

Materiales en contacto
316L stainless steel for all liquid-contact parts; PTFE sleeves on screw conveyor track; sanitary-grade diaphragm valves.
Materiales del cuerpo
Brushed 304 stainless steel outer cladding; 304 stainless steel inner liners for wash tanks.

Características principales

Screw-conveyor (1-4 lanes) for 2-10 ml vials -- scalable throughput 80-180 bottles/min
Magnetic-clutch star wheel auto-stops on jam, prevents breakage
PTFE-sleeved screw track -- smooth bottle conveyance without scratching
Tower-stack ultrasonic transducer + generator (D20-150) for strong cavitation
Independent rough and fine wash tanks, fully isolated, prevent cross-contamination
Drive train at base frame -- prevents lubricant from contaminating wash water
316L SS liquid-contact parts; 304 SS exposed structural parts
Sanitary-grade diaphragm valves on all water/air circuits
SS diaphragm pressure gauges; pressure transmitter interlock (no start below setpoint)
Recirculation water, compressed air, and WFI filter sets included
Schneider PLC (TM100C) + HMI (HMIGXU3500) intelligent control
Variable-frequency speed control on bottle infeed with mechanical overload protection
1-4 screw lanes cover small to high-volume injectable vial lines (80-180 bottles/min)
Schneider PLC+HMI for recipe management and validation-ready process records
Triple-filtration (recirc water, WFI, compressed air) built in
GMP-compliant per JB pharma machinery standards for injectable production
Mechanical overload protection on infeed drive

Aplicaciones

Glass vial washing for injectable pharmaceutical production lines (2-10 ml)
Oral liquid bottle washing
Pre-sterilization cleaning before hot-air tunnel sterilizer

Sectores

Pharmaceutical injectables
Oral liquid pharmaceutical
Nutraceutical / health products

Marcas de componentes

Schneider (PLC TM100C, HMI HMIGXU3500, contactor LC1-D0910, breaker C10) -- France
Nanfang Pump (washing pump 32-25-160, full SS) -- China
Shenzhen Kemeida (ultrasonic generator D20-150) -- China
Delta (VFD 4300) -- Taiwan
Sipai HL-2S (level controller) -- Shanghai
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Limpieza y mantenimiento

Separate rough and fine wash tanks drain via tank drain ports. Replace recirculation-water, WFI, and compressed-air filter elements per maintenance schedule. Inspect PTFE screw sleeves and ultrasonic transducers periodically.

Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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