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SED-500SH-B
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SED-500SH-B Three-Dimensional Mixer
SED · SED-500SH-B · 1 unidades vendidas

SED-500SH-B — Three-Dimensional Mixer

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SED-500SH-B Three-Dimensional (Multi-Directional) Mixer. Variable-frequency, brake-motor-driven 3D mixer with 500 L cylinder for high-uniformity mixing of dry powders with different specific gravity and particle size. Wi

Plazo de entrega
Consultar
Capacidad de producción
400–2400 L total volume (max load 400 L / 250 kg)

Funcionamiento

The mixing cylinder is mounted on a rotary connecting rod driven by a frequency-conversion brake motor and gear reducer. Compound triangular swing + translational rotation drives material simultaneously in three orthogonal directions (circumferential, radial, axial) inside the cylinder. The varying-energy-gradient vortex continuously redistributes and inter-diffuses materials, achieving uniform blending without dead zones. Compared with V-type or double-cone mixers, this mechanism eliminates specific-gravity segregation and accumulation caused by centrifugal force.

Proceso de funcionamiento
1The mixing cylinder is mounted on a rotary connecting rod driven by a frequency-conversion brake motor and gear reducer.
2Compound triangular swing + translational rotation drives material simultaneously in three orthogonal directions (circumferential, radial, axial) inside the cylinder.
3The varying-energy-gradient vortex continuously redistributes and inter-diffuses materials, achieving uniform blending without dead zones.
4Compared with V-type or double-cone mixers, this mechanism eliminates specific-gravity segregation and accumulation caused by centrifugal force.

Especificaciones técnicas

Especificaciones de la variante: SED-500SH-B

Especificaciones

Modelo
SED-500SH-B
Capacidad de producción
400–2400 L total volume (max load 400 L / 250 kg)
Tensión
3-phase 380V / 50Hz
Suministros
Electrical: 3-phase 380 V / 50 Hz / 5.5 kW. Voltage can be adapted to 220 V per customer requirement.
Detalles de conformidad
12-month warranty from installation, maximum 16 months after delivery. Engineer commissioning: USD 100/person/day; all travel and accommodation borne by buyer.
Potencia
5.5 kW

Dimensiones

Longitud
1900 mm
Anchura
2000 mm
Altura
1950 mm
Peso
1380 kg
Superficie de instalación
Package/overall dimensions: 1900 × 2000 × 1950 mm. Machine weight: 1380 kg. Provide adequate swing clearance around the rotating cylinder during operation. Reserve at least 1 m maintenance space around all sides.

Materiales

Materiales en contacto
SUS316 (mixing cylinder 3 mm; DN200 butterfly discharge valve; feed port); SUS304 mechanical arms (8 mm)
Materiales del cuerpo
A3 carbon-steel 120 × 120 × 5 mm square-tube frame; SUS304 sealing plates (1.5 mm); base plate 12# square tube clad with 1.5 mm SUS304; rack 63# channel steel clad with 1.2 mm SS

Características principales

Full cylinder volume 500 L; maximum loading volume 400 L; maximum loading weight 250 kg
Variable speed 0–12 rpm via Delta 5.5 kW VFD
Three-axis (circumferential / radial / axial) compound motion — eliminates dead zones
Hybrid motor 5.5 kW with VFD (Delta) and brake
Gear reducer XW7-59 (Hangzhou Baiyun)
SUS316 mixing cylinder (3 mm wall), DN200 SUS316 butterfly discharge valve, SUS316 feed port
SUS304 mechanical arms (8 mm); A3 carbon-steel 120 × 120 × 5 mm square-tube frame
SUS304 sealing plates (1.5 mm); base 12# square tube clad with 1.5 mm SUS304; rack 63# channel steel clad with 1.2 mm SS
Siemens PLC + 7-inch Siemens HMI touch screen
Delixi electrical components
Stable operation, low noise, high loading coefficient, short mixing cycle
Dimensions: 1900 × 2000 × 1950 mm; machine weight 1380 kg
Power: 3-phase 380 V / 50 Hz / 5.5 kW
True 3D motion vs. simple V or double-cone mixers — eliminates dead zones for superior uniformity
VFD speed control (0–12 rpm) for material-specific optimisation
Product-contact parts SUS316 (pharmaceutical grade); structural frame SUS304/A3 carbon steel for cost efficiency
Siemens HMI + PLC + Delta VFD — globally available mainstream automation components
12-month warranty from installation (max 16 months from delivery)

Aplicaciones

Dry powder blending for tablet and capsule formulations
Mixing materials with different specific gravity and particle size
Food, nutraceutical and chemical powder blends
Health-drink powder mixing

Sectores

Pharmaceutical (solid dosage)
Food and nutraceutical
Fine chemical / cosmetic powders
Health drinks

Marcas de componentes

Mixing cylinder + butterfly valve + feed port: SUS316 (in-house)
Frame: A3 carbon-steel 120 × 120 × 5 mm square tube (in-house)
Hybrid motor: Zhejiang Electric Motor (5.5 kW)
Gear reducer: Hangzhou Baiyun XW7-59
Bearings: 1218; bearing seats: SN218
VFD: Delta 5.5 kW
HMI: Siemens 7-inch
PLC: Siemens
Electrical components: Delixi
Belts: Wuxi Green Elephant Type B
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Limpieza y mantenimiento

Pre-production: (1) Wipe outer surface with clean damp cloth — clean and dust-free. (2) Open machine and wipe interior with damp cloth — remove dust and dirt. (3) Wipe material cylinder with clean cloth, then again with 75% industrial alcohol — dirt removal and sterilisation. Post-shift: (1) Wipe inside and outside with clean damp cloth — dust-free. (2) Wipe material cylinder with damp cloth, then 75% industrial alcohol — clean, dust-free, sterilised. Long-term storage: remove rotating drum, clean thoroughly, coat metal parts with anti-rust oil, cover with dust cloth.

Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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