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SED-300FGD-J
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SED-300FGD-J
SED · SED-300FGD-J · Destacado

SED-300FGD-J — Give-Bag Packaging Machine

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SED-300FGD-J — Fully automatic rotary pre-made bag (give-bag) packaging machine for powders. Complete loading-weighing-packaging automation system. Includes horizontal bag-feeding, zip-opening device, laser coding positi

GMP-compliant
Plazo de entrega
Consultar
Capacidad de producción
Contáctenos

Funcionamiento

Pre-made bag rotary indexing: bags fed horizontally, opened (top + bottom) with detection, filled by powder screw scale, two-stage sealing, with empty-bag circulation that sends unopened/un-filled bags around again to prevent empty packs. Mechanical bag-spreading via cam drive provides earlier open detection and longer fill window. Box-type cam splitter (oil-immersed) drives main rotation; main motor 2.2 kW drive.

Proceso de funcionamiento
1Pre-made bag rotary indexing: bags fed horizontally, opened (top + bottom) with detection, filled by powder screw scale, two-stage sealing, with empty-bag circulation that sends unopened/un-filled bags around again to prevent empty packs.
2Mechanical bag-spreading via cam drive provides earlier open detection and longer fill window.
3Box-type cam splitter (oil-immersed) drives main rotation; main motor 2.2 kW drive.

Especificaciones técnicas

Especificaciones de la variante: SED-300FGD-J

Especificaciones

Modelo
SED-300FGD-J
Tensión
220V / 60Hz

Materiales

Materiales en contacto
SS316L (material-contact parts); aluminum alloy with hard anodizing ≥5 μm (vacuum parts)
Materiales del cuerpo
SS304 mirror-polished (tabletop and above columns, exposed flat parts); SS304 horizontal hairline (electrical box, doors, columns below tabletop); SS304 acid-pickled passivated (irregular parts); transparent organic-glass safety door

Características principales

Rotary give-bag (pre-made bag) design — high seal quality with prefab bags
Horizontal bag-feeding device with zip-opening device
Top and bottom bag-opening with bag-open detection
Empty-bag circulation: bag that fails to open is re-routed and not filled, preventing empty packs
Two-stage tray vibration; dust-suction hopper; dust-sweep motor
Two-stage sealing; horizontal heat-sealing for hygiene (no dead zones)
Powder-specific conveyor belt; exhaust device
Mafei powder screw scale: 10–5000 g range, accuracy <100 g ±2% / 100–500 g ±1% / >500 g <0.5%; 1 kW servo-driven screw; 50 L transparent feed box
Mafei powder screw lifter: 2.2 m height, 45° angle, 5 m³/h, 141 mm pipe, 200 L hopper with vibrator
Cam: 20CrMnTi, forged/normalized/carburized/quenched/phosphated/ground; HRC 55–60; groove precision +0.009~+0.020
Cam follower: Japan THK needle bearing
Box-type cam splitter (oil-bath, up to 100 rpm input, 615 N·m output torque)
Bag-spreading cylinder + SICK detection switches on both sides
Feed shaft: stainless hollow tube; igus metal-composite bushings; mirror-polished feed column
Material-contact parts: SS316L; non-contact mirror-polished SS304; vacuum parts: aluminum alloy with hard anodizing ≥5 μm (salt-spray ASTM, no corrosion)
Drainage: tilted U-shaped water trough (60 mm wide, 80 mm above tabletop) with two diagonal drains and quick-connects
O-ring + U-ring seals at column bases and embedded box doors prevent liquid ingress
Self-lubrication system with oil-flow detection; alarms and stops on low oil
Phase-error / phase-loss / neutral-loss / surge protection
Recipe save/recall for fast product changeover
Bag bin level detection — alerts when low
Wear-part maintenance reminders
SMC mid-vent solenoid for sealing pusher; cold-shaping after vacuum sealing for clean seal pattern
Reserved Ethernet port — Profinet / S7 server for MES integration
Wide packaging range — suits all powder states/properties
Accommodates various pre-made bag types
Easy operation — PLC + HMI; intuitive control
Quick changeover — under 5 minutes
High automation — unmanned weighing + packaging with auto fault alarm
Anti-empty-pack: bag-open detection + circulation eliminates empty packs
GMP-compliant material-contact stainless steel
Imported-tolerance plastic bearings on selected parts — no oiling, less material contamination
Dust- and water-proof design — washable for easy cleaning, longer service life
Transparent organic-glass safety door
One-piece main frame with repeated alignment for absolute parallelism

Aplicaciones

Powder packaging in pre-made bags
Pharmaceutical / chemical / food / nutraceutical powders

Sectores

Pharmaceutical / medicine packaging
Powder packaging (chemical, food)

Marcas de componentes

PLC
Siemens
Touchscreen
Siemens
VFD / inverter
Siemens
Coding (laser)
Tianyi
Main motor
Taibang
Proximity switch
Omron
Vacuum generator
SMC
Vacuum pump
Holiwang
Solenoid valve
SMC
Air cylinder
SMC
Cam follower bearing
THK
Bag-open detection switch
SICK
Sliding bushings
igus
Powder screw scale
Mafei
Powder screw lifter
Mafei
SED
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Conformidad

GMP-compliant

Limpieza y mantenimiento

Machine features tilted U-shaped water trough (60 mm wide, 80 mm above tabletop) collecting washdown water; two diagonal quick-connect drains with filter screens. Column bases sealed with O-rings; embedded box doors sealed with U-rings to prevent liquid ingress. Dust- and water-proof design — can be washed down.

Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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