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Startseite / Maschinen / Vollautomatische kamerabasierte Durchleuchtungs-Prüfmaschine (Baureihe QYDJ) / Automatic Cartridge / Ampoule Inspection Machine (SED-300QYDJ-C)
SED-300QYDJ-C
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SED-300QYDJ-C
SED · SED-300QYDJ-C · Hervorgehoben

SED-300QYDJ-C — Automatic Cartridge / Ampoule Inspection Machine

Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English

SED-300QYDJ-C automatic cartridge / ampoule inspection machine for 1–20 mL cartridges. Performs visible-foreign-matter and fill-volume inspection at up to 300 vpm on 1.5 mL cartridges (250 vpm on 3 mL). Combines a 2-came

Designed for US FDA and EU cGMP regulated environmentsDrawing symbols comply with IEC and ISO standards
Lieferzeit
Auf Anfrage
Durchsatz
220 Flaschen/min

Funktionsweise

Vials enter via a turntable, cartridges via conveyor belt; an infeed feed-screw separates them onto the inlet star wheel where two cameras shoot the sealing area / bottle bottom under back-light to flag stuck-bottom particles (static station). Bottles then transfer to the dynamic detection turret. At each dynamic station a servo-driven spinner accelerates the bottle to high speed; a brake stops the bottle but liquid keeps swirling by inertia. The to-and-fro tracking imaging assembly accelerates synchronously and then snaps ~75 frames per bottle while the bottle is briefly stationary. Three dynamic stations (3 cameras each) image the same 3 bottles three times: station 1 — medium spin + moderate brake (reflective particles, glass, white spots); station 2 — slow spin + slow brake (different parameters); station 3 — fast spin + fast brake (heavy-density particles). Stroboscopic LED light sources avoid cross-interference. Image-sequence secondary sampling and layered brightness/particle-feature algorithms classify the defects. After inspection, an outfeed star wheel passes bottles over a negative-pressure vacuum rejector that diverts good/bad to separate channels.

Prozessbeschreibung
1Vials enter via a turntable, cartridges via conveyor belt; an infeed feed-screw separates them onto the inlet star wheel where two cameras shoot the sealing area / bottle bottom under back-light to flag stuck-bottom particles (static station).
2Bottles then transfer to the dynamic detection turret.
3At each dynamic station a servo-driven spinner accelerates the bottle to high speed; a brake stops the bottle but liquid keeps swirling by inertia.
4The to-and-fro tracking imaging assembly accelerates synchronously and then snaps ~75 frames per bottle while the bottle is briefly stationary.
5Three dynamic stations (3 cameras each) image the same 3 bottles three times: station 1 — medium spin + moderate brake (reflective particles, glass, white spots); station 2 — slow spin + slow brake (different parameters); station 3 — fast spin + fast brake (heavy-density particles).
6Stroboscopic LED light sources avoid cross-interference.
7Image-sequence secondary sampling and layered brightness/particle-feature algorithms classify the defects.
8After inspection, an outfeed star wheel passes bottles over a negative-pressure vacuum rejector that diverts good/bad to separate channels.

Technische Daten

Technische Daten für Variante: SED-300QYDJ-C

Technische Daten

Modell
SED-300QYDJ-C
Durchsatz
220 Flaschen/min
Spannung
380V AC three-phase five-wire (with good earth)

Abmessungen

Länge
3610 mm
Breite
2100 mm
Höhe
1900 mm
Gewicht
2600 kg

Werkstoffe

Kontaktwerkstoffe
POM star wheels and feed screws; POM + ceramic bottle base inserts (wear-resistant, >2 year service life)

Wesentliche Merkmale

Patented large-plate structure separates light source / spin servos (above) from transmission (below) for easy cleaning and no liquid-ingress risk
Servo-driven bottle rotation with precise spin and accurate brake
Up-and-down pressing bottle clamping minimizes bubble formation and reduces format-change parts (only bottle base swap needed)
Quick-load bottle base in POM + ceramic insert, >2 year service life
11 cameras total: 2 static + 9 dynamic across three stations
9 BASLER point lights + back light + flat light source
Stroboscopic LED light, on-line auto-monitor of brightness
To-and-fro synchronous tracking imaging on servo, ~75 photos per bottle
Reflective + non-reflective particle algorithms for full defect class coverage
Dynamic bottle-positioning to track location and reduce false rejects
Three independent station speed/curve setting via touchscreen
Real-time computer diagnostics and remote-diagnosis option
Modular plug-in algorithm architecture for future updates
Sample-driven parameter auto-confirm tool for new products
Three-tier password (operator/engineer/administrator)
Negative-pressure vacuum rejector for accurate separation
Reverse-traceability supports FDA/EU cGMP quality control
300 vpm @ 1.5 mL cartridge with 11-camera multi-station inspection
Patented large-plate structure for hygienic cleaning and reliable tracking
≥40 μm visible-foreign-matter accuracy on cartridges
Mitsubishi/Yaskawa servos + Mitsubishi PLC + Schneider electrics + Basler/Advantech vision
Engineered for FDA / EU cGMP regulated lines

Anwendungen

Automated visible-foreign-matter and fill inspection of cartridges (1–20 mL)
Detection of glass shards, white blocks, fibers, black blocks, insolubles, fill-level errors in injectables
Prüfung of cartridges/ampoules/vials in pharma fill-finish lines

Branchen

Pharmaceutical sterile injectables
Cartridge / pen-injector pharmaceuticals
Vaccines
Biopharmaceuticals

Komponentenhersteller

PLC, motion controller, drives, servo motors (infeed screw, star wheels, turntable, tracking)
Mitsubishi / Yaskawa
Rotating bottle servo driver/motor (×20)
Mitsubishi / Yaskawa
Cameras (×11)
Mitsubishi (industrial cameras per BOM)
Point light sources (×9)
BASLER
Industrial PC / focus camera
Advantech / Nodka
Touchscreen / backlight / flat light
Jiali
Circuit breakers, emergency buttons, contactors
Schneider
Photoelectric switches
Keyence
Solid-state relays
Omron / Redis
UPS
Megger
Slip ring
Honeywell
Servo motor (infeed screw)
Misumi
SED
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Konformität

Designed for US FDA and EU cGMP regulated environments
Drawing symbols comply with IEC and ISO standards

Dokumentation

Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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SED
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