Startseite / Maschinen / Lutscher-Produktionsmaschine / Hard Candy Full-Auto Depositing (Casting) Production Line — Electric Heating, Single Color

SED-150BBTJX-E

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SED-150BBTJX-E

SED · SED-150BBTJX-E · Hervorgehoben

SED-150BBTJX-E — Electric Heating, Single Color

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SED-150BBTJX-E Hard Candy Full-Auto Depositing Production Line, electrically heated, single-color configuration. Throughput 100–150 kg/h (depends on candy weight). Total power 50 kW at AC 380 V 50 Hz. Line length 13.5 m.

Lieferzeit

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Durchsatz

100–150 kg/h

Funktionsweise

Sugar is dissolved in a 200 L electric-heated pot (15 kW, with stirring). A 1-inch pump (1.5 kW) transfers syrup to a 200 L PLC-controlled insulated storage tank (8 kW) with stirring and auto temp control. A vacuum thin-film continuous cooker (16 kW, 1800×1600×2300 mm) boils the syrup at low temperature to remove moisture and air bubbles. Three German metering pumps (3 units) dispense liquid flavours and colours from 304 SS tanks (5–8 L each) into an inline mixer. The servo depositing machine (12 kW, 1250×1200×1700 mm) dispenses measured portions of molten candy into 250 aluminum alloy Teflon-coated molds (320×76.2×35 mm) at 25–45 depositing cycles/min; servo-driven for precise weight control. An automatic oil-spray system prevents sticking. Molds travel through a 3-tier automatic cooling cabinet (8 kW, 6400×710×2400 mm) with air-cooled refrigeration unit. De-molding device releases finished candies, which are then conveyed for sorting and packing.

Prozessbeschreibung

1Sugar is dissolved in a 200 L electric-heated pot (15 kW, with stirring).

2A 1-inch pump (1.5 kW) transfers syrup to a 200 L PLC-controlled insulated storage tank (8 kW) with stirring and auto temp control.

3A vacuum thin-film continuous cooker (16 kW, 1800×1600×2300 mm) boils the syrup at low temperature to remove moisture and air bubbles.

4Three German metering pumps (3 units) dispense liquid flavours and colours from 304 SS tanks (5–8 L each) into an inline mixer.

5The servo depositing machine (12 kW, 1250×1200×1700 mm) dispenses measured portions of molten candy into 250 aluminum alloy Teflon-coated molds (320×76.2×35 mm) at 25–45 depositing cycles/min; servo-driven for precise weight control.

6An automatic oil-spray system prevents sticking.

7Molds travel through a 3-tier automatic cooling cabinet (8 kW, 6400×710×2400 mm) with air-cooled refrigeration unit.

8De-molding device releases finished candies, which are then conveyed for sorting and packing.

Technische Daten

Technische Daten für Variante: SED-150BBTJX-E

Technische Daten

Modell

SED-150BBTJX-E

Durchsatz

100–150 kg/h

Spannung

AC 380V 50Hz

Versorgung

AC 380 V 50 Hz; total 50 kW; compressed air 1.6 m³/min at 0.6–0.8 MPa (buyer-supplied); cooling water for vacuum pump (water-circulation, buyer-supplied); 2 air conditioners to keep cooling/packing area at 20–25 °C / 50% RH (buyer-supplied); drying room 20–30 m² (buyer-supplied)

Konformitätsangaben

Industry-standard manufacturing; 1-year warranty (excluding wear parts and operator-caused faults); food-grade copper and 304 SS contact surfaces

Leistung

50 kW

Luftdruck

1.6 m3/min @ 0.6-0.8 MPa (buyer-supplied)

Abmessungen

Länge

13500 mm

Aufstellfläche

Line length 13.5 m. Recommended: production workshop 20 × 8 m (160 m²); raw material warehouse 10 × 10 m (100 m²); finished goods warehouse 12 × 10 m (120 m²). Plus 20–30 m² drying room.

Werkstoffe

Kontaktwerkstoffe

304 stainless steel (food contact); food-grade copper (depositing nozzle); PTFE / Teflon coating (mold cavities); aluminum alloy die-cast (mold body)

Gehäusewerkstoffe

201 stainless steel (depositor frame and shell, holding tank outer, cooling cabinet frame); 304 stainless steel (food-contact parts); aluminum alloy (molds)

Wesentliche Merkmale

Full-auto hard-candy depositing (casting) line with electric heating — single color

Throughput 100–150 kg/h (adjustable by candy weight)

Servo depositing speed 25–45 cycles/min (PLC touchscreen controlled)

200 L electric dissolving pot (15 kW, 304 SS, 1200×1300 mm) with stirring

1-inch transfer pump (1.5 kW, 304 SS head, food-grade liner; flow 3.3 m³/h, 0.33 MPa)

200 L insulated storage/blending tank (8 kW, 304 SS inner, 201 SS outer; PLC, stirring, auto temp)

Vacuum thin-film continuous cooker (16 kW, 304/201 SS, 1800×1600×2300 mm; PLC, water-circulation vacuum pump)

Inline liquid additive mixer (304 SS) + 3 × additive tanks (5–8 L, 304 SS) + 3 × German metering pumps

Servo depositing machine (12 kW, 201/304 SS frame, copper nozzle; auto oil spray with return tank)

250 molds — aluminum alloy die-cast, Teflon-coated (320×76.2×35 mm); custom shapes available

Automatic 3-tier cooling cabinet (8 kW, 201 SS, 6400×710×2400 mm; air-cooled refrigeration)

Hard-candy automatic de-molding device included

304 SS insulated syrup pipes (double-layer thermal insulation)

Domestic brand electrical control cabinet

Line length 13.5 m

Premium servo deposit casting for precise dosing and consistent high-end candy appearance

Vacuum thin-film cooking removes moisture and air bubbles for crystal-clear hard candy

German metering pumps for precise, repeatable flavour and colour dosing

Custom mold shapes possible at same unit weight — high product flexibility

Full PLC touchscreen control — one operator runs the line

Complete turnkey line including de-molding device and cooling cabinet

Anwendungen

Hard candy depositing (cast) production

Single-color hard candy

Filled / flavored hard candy (single stream)

High-clarity crystal candy

Branchen

Süßwaren

Food processing

Komponentenhersteller

German metering pumps (3 units) for liquid flavour/colour dosing

Domestic brand electrical control cabinet

SED

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Reinigung und Wartung

304 stainless steel and food-grade copper material-contact parts; Teflon-coated mold cavities are easy to clean and resist sticking; turn off power before cleaning

Dokumentation

Datenblatt (PDF)

Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)

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Bedienhandbuch

Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)

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Vergleichsdatenblatt (Standard und Economy)

Vergleich der Konfigurationen · Originaldokument (Englisch)

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IQ / OQ / PQ-Protokolle

Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)

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FAT / SAT-Protokolle

Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)

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CAD-Zeichnungen (STEP / IGES / DWG)

Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)

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Kalibrierzertifikate

Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)

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DQ (Designqualifizierung)

Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)

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Werkstoffzeugnisse

Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)

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